TM-9-2320-280-20-2

TRUCK, UTILITY: M998 SERIES

TECHNICAL MANUAL; UNIT MAINTENANCE; VOLUME 2 OF 3

JANUARY 1996
TM-9-2320-280-20-2

  TM-9-2320-280-20-2 - Page 587 of 951

TM 9-2320-280-20-2
5-16
Change 3
5-6. NEUTRAL START SWITCH REPLACEMENT
This task covers:
a. Removal
b. Installation
a. Removal
1.
Remove rubber boot (4) from shift control housing assembly (1).
2.
Remove neutral start switch (2) from shift control housing assembly (1).
3.
Remove boot (10) from shift controls housing (6).
4.
Remove two screws (8) and neutral start switch (7) from housing (6).
5.
Remove tiedown strap (11) and neutral start switch leads (9) from backup light switch leads (12).
Discard tiedown strap (11).
b. Installation
NOTE
Perform steps 1 through 3 for M997A2, M1025A2, M1035A2,
M1043A2, M1045A2, M1097A2, and M1123 vehicles only. Perform
steps 4 and 5 for all other vehicles.
1.
Install neutral start switch (7) on shift control housing (6) with two screws (8).
2.
Install neutral start switch leads (9) on backup light switch leads (12) with tiedown strap (11).
3.
Position neutral start switch leads (9), backup light switch leads (12), and light lead (13) through
boot (10), and install boot (10) on housing (6).
4.
Apply sealing compound to threads of neutral switch (2), install neutral switch into shift control
housing assembly (1). Tighten neutral start switch (2) to 27-30 lb-ft (37-42 N
•
m).
5.
Install leads from neutral start switch (2) and shift selector indicator lead (5) through nipples (3) on
rubber boot (4) and install rubber boot (4) on shift control housing assembly (1).
NOTE
• Prior to removal, tag leads for installation.
• Perform steps 3 through 5 for M997A2, M1025A2, M1035A2,
M1043A2, M1045A2, M1097A2, and M1123 vehicles only.
Perform steps 1 and 2 for all other vehicles.
INITIAL SETUP:
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Tiedown strap (Appendix G, Item 305)
Sealing compound (Appendix C, Item 44)
Manual References
TM 9-2320-280-10
TM 9-2320-280-24P
Equipment Conditioin
Shift controls housing removed (para. 5-7 or 5-10).


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