TM-9-2320-280-20-2

TRUCK, UTILITY: M998 SERIES

TECHNICAL MANUAL; UNIT MAINTENANCE; VOLUME 2 OF 3

JANUARY 1996

  TM-9-2320-280-20-2 - Page 593 of 951

5-9. SHIFT CONTROLS HOUSING ASSEMBLY (SF-5583581) REPAIR
This task covers:
a. Disassembly
c. Inspection
b. Cleaning
d. Assembly
a. Disassembly
1.
Remove retaining ring (12) from shift control shaft (23) and shift controls housing (7). Discard retaining ring (12).
2.
Remove spring pin (16) from spring retaining collar (15) and shift control shaft (23). Discard spring pin (16).
3.
Remove shift control shaft (23), spring retaining collar (15), and shift control compression spring (17)
from shift controls housing (7).
4.
Remove transfer shift lever (10) by sliding down and out from shift controls housing (7).
5.
Remove two nylon flanged bearings (13) from transfer shift lever arm (14).
6.
Remove spring pin (11) from transfer shift lever arm (14) and remove transfer shift lever (10) from
transfer shift lever arm (14).
7.
Remove transmission shift tube (28) by sliding down and out from shift controls housing (7).
NOTE
Note position of transmission shift lever for installation.
8.
Remove four nuts (26), washers (27), capscrews (18), washers (19), transmission shift tube (28), shift
lever latch spring (24), and transmission shift lever (20) from bracket and shaft assembly (21).
9.
Remove nylon flanged bearing (22) from bracket and shaft assembly (21).
10.
Remove shift lever latch rod (25) by sliding out from transmission shift tube (28).
11.
Remove three locknuts (9), washers (8), capscrews (2), washers (3), and bezel (1) from wiper (5) and
shift controls housing (7). Discard three locknuts (9).
12.
Remove three washers (4) and wiper (5) from shift controls housing (7).
13.
Remove bearing (6) from shift controls housing (7).
INITIAL SETUP:
Applicable Models
All vehicles except: M997A2, M1025A2,
M1035A2, M1043A2, M1045A2, M1097A2
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Spring pin (Appendix G, Item 299)
Retaining ring (Appendix G, Item 232)
Materials/Parts (Cont’d)
Three locknuts (Appendix G, Item 70)
Sealing compound (Appendix C, Item 44)
Manual References
TM 9-2320-280-24P
Equipment Condition
Shift controls housing assembly disassembled
(para. 5-8).
b. Cleaning
1.
Clean all shift control housing assembly parts in accordance with para. 2-10.
TM 9-2320-280-20-2
5-22
Change 3


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