11-127. REAR DOOR HANDLES REPLACEMENT
This task covers:
a. Removal
b. Installation
a. Removal
1.
Remove setscrew (9) and inner handle (1) from outer handle assembly (3) and door (5).
2.
Remove four locknuts (8), washers (7), capscrews (4), and outer handle assembly (3) from latch
assembly (6). Discard locknuts (8).
INITIAL SETUP:
Applicable Models
M996, M996A1, M997, M997A1, M997A2
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Grease (Appendix C, Item 25)
Sealing compound (Appendix C, Item 41)
Four locknuts (Appendix G, Item 70)
Manual References
TM 9-2320-280-10
TM 9-2320-280-24P
Equipment Condition
Rear door opened (TM 9-2320-280-10).
b. Installation
1.
Apply a thin bead of sealing compound around inner plate of outer handle assembly (3).
2.
Lubricate outer handle shaft (2) with grease.
3.
Install outer handle assembly (3) on door (5) and latch assembly (6) with four capscrews (4),
washers (7), and locknuts (8). Tighten locknuts (8) to 10 lb-ft (14 N
•
m).
4.
Install inner handle (1) on outer handle assembly (3) with setscrew (9).
FOLLOW-ON TASK: Close rear door (TM 9-2320-280-10).
TM 9-2320-280-20-3
11-186
Change 2