TM-9-2320-280-20-3
TRUCK, UTILITY: M998 SERIES
TECHNICAL MANUAL; UNIT MAINTENANCE; VOLUME 3 OF 3
JANUARY 1996
TM-9-2320-280-20-3 - Page 619 of 1168
12-22.1. 100 AMPERE ALTERNATOR CABLE (12446821-2) REPLACEMENT
This task covers:
a. Removal
b. Installation
a. Removal
1.
Slide back rubber boot (1) and remove nut (3), washer (5), fuse (2), insulator (6), cable (7), and
bushing (8) from positive stud (9).
2.
Remove capscrew (11), clamp (12), and cable (7) from bracket (10).
3.
Remove nut (17), lockwasher (16), washer (15), and cable (7) from buss bar (14). Discard
lockwasher (16).
4.
Remove cable (7) through grommet (18) and from battery box (13).
INITIAL SETUP:
Applicable Models
All models except M996, M996A1, M1026,
M1026A1, M1097, M1097A1, M1097A2,
M1123
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Lockwasher (Appendix G, Item 150)
Adhesive sealant (Appendix C, Item 9)
Manual References
TM 9-2320-280-10
TM 9-2320-280-24P
Equipment Condition
• Battery ground cables disconnected (para. 4-73).
• Hood raised and secured (TM 9-2320-280-10).
• Engine access cover removed (para. 10-15).
TM 9-2320-280-20-3
12-28.2
Change 2
b. Installation
NOTE
Ensure terminals are clean before connections are made.
1.
Route cable (7) through grommet (18) on battery box (13), and install cable (7) on buss bar (14) with
washer (15), lockwasher (16), and nut (17).
2.
Route cable (7) in approximate mounting location over heat shield, and secure cable (7) and
clamp (12) on bracket (10) with capscrew (11).
3.
Apply sealant to positive stud (9) and cable (7) so all exposed metallic surfaces are coated.
4.
Install bushing (8), cable (7), fuse (2), and insulator (6) on positive stud (9) with washer (5) and
nut (3). Tighten nut (3) to 10-15 lb-ft (14-20 N
•
m). Slide rubber boot (1)
over nut (3).
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