TM-9-2320-361-24-2
2-1/2 TON, 6X6, M44A2 SERIES TRUCKS
TECHNICAL MANUAL; FIELD AND SUSTAINMENT MAINTENANCE PART 2 OF 2
AUGUST 2006
TM-9-2320-361-24-2 - Page 938 of 1144
TM 9-2320-361-24-2
0448 00
0448 00-12
60-AMPERE ALTERNATOR REPAIR (Contd)
ASSEMBLY
CAUTION
• Do not overheat rectifier leads when soldering to rectifier
terminals. Damage to rectifier may result.
• Use heat sink when soldering. Failure to do so may result in
damage to equipment.
1.
Install new bearing (12) and new seal (4) into drive end housing (13). Apply thin film of grease to
lip of new seal (4).
2.
Align locating scribe marks (25) and install stator (3) into drive end housing (13).
3.
Press rotor and fan assembly (1) into new bearing (12) inside of stator (3) and drive end housing (13).
4.
Install washer (11), new O-ring (10), and sleeve spacer (9) on rotor shaft (2).
5.
Install new sleeve spacer seal (8) and new O-ring (7) on bearing retainer (6). Apply thin film of
grease to lip of new spacer seal (8).
6.
Install bearing retainer (6) on drive end housing (13) with six screws (5).
7.
Press new bearing (18) into intermediate housing (17).
8.
Install new seal (16) into intermediate housing (17).
9.
Install new felt retainer (19) into intermediate housing (17).
10.
Saturate new felt seal (20) with lubricating oil and install into intermediate housing (17).
11.
Install new felt retainer (21) into intermediate housing (17) with new snap ring (22).
12.
Align locating scribe marks (25) on drive end housing (13), stator (3), and intermediate housing (17).
13.
Insert stator (3) wires through holes (24) in intermediate housing (17).
14.
Install intermediate housing (17) on stator (3) and drive end housing (13) with six new
lockwashers (15) and screws (14).
15.
Install new O-ring (23) in intermediate housing (17).
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3
4
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