TM-9-2320-365-20-3

M1078 SERIES, 2 1/2-TON, 4 X 4, LIGHT MEDIUM TACTICAL VEHICLES (LMTV)

TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; UNIT MAINTENANCE; VOLUME NO. 3 OF 5

FEBRUARY 2006

CHANGE 3

TM-9-2320-365-20-3 - Page 241 of 1268

TM 9-2320-365-20-3

Change 2

7-3

Section II.

MAINTENANCE PROCEDURES

7-2.

100 AMP ALTERNATOR REPLACEMENT

This task covers:

a. Removal

b. Installation

c. Follow-On Maintenance

INITIAL SETUP

Equipment Conditions

Batteries disconnected (para 7-48).

Alternator belts removed (para 7-3).

Tools and Special Tools

Tool Kit, Genl Mech (Item 44, Appendix C)

Vise, Machinist (Item 46, Appendix C)

Caps, Vise Jaw (Item 4, Appendix C)

Wrench, Torque, 0-175 lb-ft (Item 57, Appendix C)

Wrench, Torque, 0-200 lb-in. (Item 58, Appendix C)

Socket Set, Socket Wrench (Item 35, Appendix C)

Materials/Parts

Dispenser, Pressure Sensitive Adhesive Tape

(Item 21, Appendix D)

Nut, Self-Locking (Item 137, Appendix G)

Tape, Insulation, Electrical (Item 75, Appendix D)

Ties, Cable, Plastic (Item 76, Appendix D)

Personnel Required

(2)

a.

Removal.

(1)

Remove screw (1), lockwasher (2), terminal lug TL5

(3), washer (4), and ground strap (5) from alternator

(6).

(2)

Position washer (4), lockwasher (2), and screw (1) on

alternator (6).

(3)

Lift dust boot (7) on terminal lug TL60 (8).

(4)

Remove self-locking nut (9), washer (10), terminal

lug TL60 (8), and two washers(11) from alternator

(6).

(5)

Position two washers (11), washer (10), and self-

locking nut (9) on alternator (6).

NOTE

Tag wires and connection points prior to

disconnecting.