TM-9-2320-365-20-5

M1078 SERIES, 2 1/2-TON, 4 X 4, LIGHT MEDIUM TACTICAL VEHICLES (LMTV)

TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; UNIT MAINTENANCE; VOLUME NO. 5 OF 5

FEBRUARY 2006

CHANGE 3

TM-9-2320-365-20-5 - Page 216 of 666

TM 9-2320-365-20-5

20-65. 200 AMP TERMINAL BLOCK TO POWER DISTRIBUTION PANEL (PDP) 12 VDC

CABLE REPLACEMENT

This task covers:

a. Removal

b. Installation

c. Follow-On Maintenance

INITIAL SETUP

Equipment Conditions

Batteries disconnected (para 7-48).

PDP cover removed (para 16-2).

Spare tire lowered (TM 9-2320-365-10).

Lower radiator fan shroud removed (para 6-4).

Tools and Special Tools

Tool Kit, Genl Mech (Item 44, Appendix C)

Wrench, Torque, 0-175 lb-ft (Item 57, Appendix C)

Wrench, Torque, 0-200 lb-in. (Item 58, Appendix C)

Socket Set, Socket Wrench (Item 34, Appendix C)

Materials/Parts

Ties, Cable, Plastic (Item 76, Appendix D)

Nut, Self-Locking (2) (Item 137, Appendix G)

Lockwasher (Item 92, Appendix G)

Lockwasher (Item 74, Appendix G)

a. Removal.

(1) Remove three screws (1) and washers (2) from PDP (3).

(2) Remove three screws (4) from PDP (3).

(3) Lift PDP (3) outward to gain access.

NOTE

Remove plastic cable ties as required.

(4) Remove screw (5), lockwasher (6), terminal lug TL41 (7),

and four terminal lugs (8) from PDP (3).

Discard

lockwasher.

(5) Position four terminal lugs (8) on PDP (3) with screw (5).

20-386