TM-9-2320-365-34-2

M1078 SERIES, 2 1/2-TON, 4 X 4, LIGHT MEDIUM TACTICAL VEHICLES (LMTV)

TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME NO. 2 OF 2

AUGUST 2005

CHANGE 2

TM-9-2320-365-34-2 - Page 1126 of 1414

TM 9-2320-365-34-2

(22-5 Blank)/22-6

Change 2

22-3.

TRANSFER CASE MODULE REPAIR

This task covers:

a. Disassembly

b. Assembly

c. Follow-On Maintenance

INITIAL SETUP

Equipment Conditions

Transfer case module removed (para 22-2).

Tools and Special Tools

Tool Kit, Genl Mech (Item 68, Appendix B)

Holding Bar, Pinion (TM 9-2320-365-20)

Wrench, Impact, Electric (Item 77, Appendix B)

Multiplier, Torque (Item 35, Appendix B)

Socket Set, Impact (Item 50, Appendix B)

Wrench, Torque, 0-175 lb-ft (Item 80, Appendix B)

Wrench Set, Socket (Item 74, Appendix B)

Adapter, Socket Wrench (Item 2, Appendix B)

Tools and Special Tools (Cont)

Puller Kit, Universal (Item 44, Appendix B)

Socket, Socket Wrench (Item 67, Appendix B)

Materials/Parts

Gasket (Item 34, Appendix F)

Gasket (2) (Item 42, Appendix F)

Oil, Lubricating (Item 44, Appendix C)

Personnel Required

(2)

a. Disassembly.

(1)

Position transfer case module (1) with C6 clutch

housing (2) facing up.

(2)

Remove 15 screws (3), two screws (4), C6 clutch

housing (2), and gasket (5) from transfer case

module (1).

Discard gasket.

(3) Remove nut (6), washer (7), and yoke (8) from rear

output shaft (9).