TM-9-2320-365-34-2

M1078 SERIES, 2 1/2-TON, 4 X 4, LIGHT MEDIUM TACTICAL VEHICLES (LMTV)

TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME NO. 2 OF 2

AUGUST 2005
CHANGE 2

  TM-9-2320-365-34-2 - Page 1144 of 1414

TM 9-2320-365-34-2
23-2
Change 2
Section II.
MAINTENANCE PROCEDURE
23-2.
FRONT AXLE DIFFERENTIAL CARRIER REPAIR
This task covers:
a. Disassembly
b. Cleaning/Inspection
c. Assembly
d. Adjustment
INITIAL SETUP
Tools and Special Tools
Tool Kit, Genl Mech (Item 68, Appendix B)
Stand, Differential Carrier, Repair (TM 9-2320-
365-20)
Puller Kit, Universal (Item 44, Appendix B)
Goggles, Industrial (Item 25, Appendix B)
Gloves, Rubber (Item 23, Appendix B)
Indicator Dial (Item 30, Appendix B)
Wrench, Torque, 0-175 lb-ft (Item 80, Appendix
B)
Multiplier, Torque (Item 35, Appendix B)
Holding Bar, Pinion (TM 9-2320-365-20)
Press, Arbor, Hand Operated (Item 41, Appendix
B)
Wrench Set, Socket (Item 74, Appendix B)
Puller Kit, Universal (TM 9-2320-365-20)
Caliper Set, Micrometer, Outside (Item 7,
Appendix B)
Socket Set, Impact (Item 50, Appendix B)
Wrench, Impact, Electric (Item 77, Appendix B)
Materials/Parts
Sealant, Adhesive (Item 65, Appendix C)
Sealant, Adhesive (Item 66, Appendix C)
Sealant, Adhesive (Item 67, Appendix C)
Adhesive (Item 6, Appendix C)
Compound, Sealing (Item 70, Appendix C)
Compound, Sealing (Item 75.2, Appendix C)
Lubricating Oil Gear (Item 51, Appendix C)
Rag, Wiping (Item 59, Appendix C)
Nut, Self-Locking (Item 144, Appendix F)
Kit, Seal (Item 263.1, Appendix F)
Pin, Cotter (2) (Item 225, Appendix F)
Solvent, Dry Cleaning (Item 81, Appendix C)
Personnel Required
(2)
a. Disassembly.
(1)
Install differential carrier (1) on differential carrier
repair stand.
WARNING
Front axle differential carrier weighs
approximately 350 lbs (159 kgs).
Attach a
suitable lifting device prior to moving.
Failure to comply may result in injury to
personnel or damage to equipment.
NOTE
Step (1) requires the aid of an assistant.


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