TM-9-2320-365-34-2

M1078 SERIES, 2 1/2-TON, 4 X 4, LIGHT MEDIUM TACTICAL VEHICLES (LMTV)

TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME NO. 2 OF 2

AUGUST 2005

CHANGE 2

TM-9-2320-365-34-2 - Page 640 of 1414

TM 9-2320-365-34-2

13-16. FRONT CROSSMEMBER REPLACEMENT

This task covers:

a. Removal

b. Installation

c. Follow-On Maintenance

INITIAL SETUP

Equipment Conditions

Front bumper and gravel deflector removed (TM 9-

2320-365-20-3).

Headlight and headlight housing removed (TM 9-

2320-365-20-3).

Radiator brackets removed (para 13-19).

Front spring brackets removed (Front) (para 14-5).

Check valve removed (TM 9-2320-365-20-3).

Front axle quick release valve removed (TM 9-2320-

365-20-3).

Front gladhands removed (TM 9-2320-365-20-3).

Cab to chassis ground strap removed (TM 9-2320-

365-20-3).

Tools and Special Tools

Tool Kit, Genl Mech (Item 68, Appendix B)

Goggles, Industrial (Item 25, Appendix B)

Tools and Special Tools (Cont)

Wrench, Torque, 0-175 lb-ft (Item 80, Appendix B)

Wrench, Torque, 0-600 lb-ft (Item 85, Appendix B)

Wrench, Impact, Electric (Item 77, Appendix B)

Socket Set, Impact (Item 50, Appendix B)

Wrench Set, Socket (Item 74, Appendix B)

Sling, Cargo (2) (Item 48, Appendix B)

Materials/Parts

Bolt (10) (Item 15, Appendix F)

Nut, Self-locking (12) (Item 134, Appendix F)

Personnel Required

(2)

WARNING

Wear appropriate eye protection when

working

under

vehicle

due

to

the

possibility of falling debris.

Failure to

comply may result in injury to personnel.

a. Removal.

CAUTION

When removing bolts, continuous removal of

collars is mandatory. Failure to comply will

result in seizing of collar to bolt.

NOTE

• Steps (1) through (5) require the aid of an

assistant.

• Perform

step

(1)

on

left

side

of

front

crossmember.

(1) Remove two collars (1), bolts (2), and bracket (3) from

front crossmember (4). Discard collars and bolts.

13-80