TM-9-2320-386-24-1-2
2-1/2-TON, 6X6, M44A3 SERIES TRUCKS (DIESEL)
TECHNICAL MANUAL; EXTENDED SERVICE PROGRAM (ESP); UNIT, DIRECT SUPPORT AND GENERAL SUPPORT; MAINTENANCE MANUAL; VOLUME 2 OF 2
MAY 2001
TM-9-2320-386-24-1-2 - Page 316 of 636
TM 9-2320-386-24-1-2
0335 00
TRANSMISSION (IN-VEHICLE) REPLACEMENT (Contd)
0335 00-12
6.
Fill blind hole (3) at 4 o’clock position in adapter (2) with compound sealant.
7.
Apply adhesive to threads of twelve screws (4).
WARNING
Install transmisision jack under transmisssion when performing
steps 8 through 11, to support transmission and prevent injury to
personnel.
8.
Apply a bead of sealer around mating surface of flywheel housing (1) and install adapter (2) on
flywheel housing (1) with twelve screws (4). Tighten screws (4) 36-43 lb-ft (49-58 N
•
m).
9.
Remove four screws (6) and (10), washers (7) and (9), and two retaining brackets (8) from
transmission (5).
10.
Apply adhesive to threads of six screws (12) and install ring (14), with flat side against torque
converter (11), with six screws (12). Tighten screws (12) 36-43 lb-ft (49-58 N
•
m).
11.
Install four guide screws (15) on adapter (2) at 1, 9, 11, and 12 o’clock positions.
CAUTION
Maintain alignment of transmission to flywheel at all times to
prevent damage to torque converter.
12.
Align transmission (5) with flywheel housing (1).
13.
Apply a bead of silicone rubber adhesive around mating surface of adapter (2).
14.
Install transmission (5) on adapter (2) with six new lockwashers (16) and screws (17).
15.
Remove four guide screws (15) from adapter (2), and install four new lockwashers (16) and
screws (17) on adapter (2) and transmission (5). Tighten ten screws (17) 36-43 lb-ft (49-58 N
•
m).
16.
Install ground strap (21) on transmission (5) with new lockwashers (22), (16), and screw (17).
Tighten screw (17) 36-43 lb-ft (49-58 N
•
m).
17.
Remove three screws (13), lifting device, sling, and transmission lifting fixture from transmission
(5). Apply sealant to screws (13) and install on transmission (5).
18.
Install oil inlet hose (20) on transmission (5) with clamp (19) and screw (18).
19.
Apply adhesive to threads of six screws (24), rotate crankshaft, and install screws (24) hand-tight
on ring gear (23) and ring (14). Rotate crankshaft and tighten screws (24) 36-43 lb-ft
(49-58 N
•
m).
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