TM-9-2520-215-34
CROSS-DRIVE TRANSMISSION ASSEMBLY
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
DECEMBER 2005
TM-9-2520-215-34 - Page 280 of 508
TM 9--2520--215--34
0054 00--6
HIGH RANGE CLUTCH AND RELATED PARTS REPAIR – CONTINUED
0054 00
FIT AND WEAR LIMITS – Continued
PART NAME
CHECK POINTS
ACCEPTABLE LIMITS
Internally splined clutch plate
Intermediate range clutch release spring
Thrust washer
Thrust washer
Thrust washer
Intermediate planetary pinion
Spindle roller
Planetary pinion spindle
Turbine shaft
Bearing outer race
Bearing inner race
Intermediate range sun gear
Bearing retainer
Ball bearing
Thickness of plate
Free length
Thickness of washer
Thickness of washer
Thickness of washer
Pinion ID
Roller OD
Spindle OD
Shaft bearing mounting surface OD
Bearing fit on shaft
OD
ID
Bearing ID
Roller assembly OD
Roller assembly fit in outer race
Gear hub bearing surface OD
Bearing fit on gear
Retainer ID
Bearing fit in carrier and retainer
Bearing OD
Bearing fit in carrier and retainer
Bearing ID
Bearing fit on gear
0.1580 to 0.1630 in.
Wear limit: 0.1380 in
1.936 in.
1.07 at 27 to 33 lb.
0.0930 to 0.0950 in.
Wear limit: 0.0850 in.
0.0620 to 0.0640 in.
Wear limit: 0.0550 in.
0.0590 to 0.0620 in.
Wear limit: 0.0550 in.
2.0142 to 2.0147 in.
Wear limit: 2.0157 in.
0.2498 to 0.2500 in.
Wear limit: 0.2493 in.
1.5127 to 1.5132 in.
Wear limit: 1.5117 in.
2.1660 to 2.1666 in.
Wear limit: 2.1657 in.
0.0006T to 0.0018L
3.9364 to 3.9370 in.
3.4651 to 3.4657 in.
2.1648 to 2.1654 in.
3.4627 to 3.4631 in.
0.0020T to 0.0001L
2.7558 to 2.7564 in.
Wear limit: 2.7555 in.
0.0011T to 0.0001L
4.4211 to 4.9221 in.
Wear limit: 4.9224 in.
0.0002T to 0.0001L
4.9203 to 4.9213 in.
0.0002T to 0.0018L
2.7553 to 2.7759 in.
0.0011T to 0.0001L
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