TM-9-2520-215-34

CROSS-DRIVE TRANSMISSION ASSEMBLY

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE

DECEMBER 2005

TM-9-2520-215-34 - Page 279 of 508

TM 9--2520--215--34

0054 00--5

HIGH RANGE CLUTCH AND RELATED PARTS REPAIR – CONTINUED

0054 00

DISASSEMBLY -- Continued

8. Remove two gaskets (11) from grooves in clutch piston (10) and intermediate clutch housing hub assembly (5).

Discard gaskets.

07i023mb

11

11

5

10

CLEANING

Refer to WP 0018 00 for cleaning procedure.

INSPECTION

Refer to WP 0018 00 for general inspection and repair recommendations.

FIT AND WEAR LIMITS

Check the following parts to the dimensions listed. Replace if not within specified dimension.

PART NAME

CHECK POINTS

ACCEPTABLE LIMITS

Thrust washer

High range clutch housing

Bushing type bearing

High range clutch piston release spring

Externally splined plate

Internally splined clutch plate

Externally splined plate

Thickness of washer

Larger ID of housing

Bushing fit in housing bore

Bushing OD

Bushing fit in housing bore

Bushing ID

Bushing fit on sleeve

Free length

Length under load

Thickness of plate

Thickness of plate

Thickness of plate

0.0920 to 0.0950 in.

Wear limit: 0.0850 in.

4.5470 to 4.5480 in.

0.0060 to 0.0090 in. press fit

Press fit into 4.5470 to 4.5480 in. bore

0.0060 to 0.0090 in. press fit

4.4365 to 4.3475 in.

0.0030L to 0.0050L

1.948 in.

1.218 at 42 to 52 lb.

0.1200 to 0.1250 in.

Wear limit: 0.1200 in.

0.1580 to 0.1630 in.

Wear limit: 0.1380 in.

0.1580 to 0.1630 in.