TM-9-2815-225-34-P
ENGINE, DIESEL: 6 CYLINDER IN-LINE TURBOCHARGED, CUMMINS MODEL NTC-400
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST
JULY 2005
TM-9-2815-225-34-P - Page 9 of 736
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TM 9-2815-225-34&P
TABLE OF CONTENTS
Work Package/Page No.
How to Use This Technical Manual (TM) . . . . . . . . . . . . . . . . . .
v
CHAPTER 1
GENERAL INFORMATION, EQUIPMENT
DESCRIPTION, AND THEORY OF OPERATION
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0001 00-1
Equipment Characteristics, Capabilities, and Features . . . . . . .
WP 0002 00-1
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0003 00-1
CHAPTER 2
TROUBLESHOOTING PROCEDURES
Engine Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0004 00-1
CHAPTER 3
MAINTENANCE INSTRUCTIONS
Preventive Maintenance Checks and
Services (PMCS) Introduction . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0005 00-1
Preventive Maintenance Checks and
Services (PMCS) Instructions . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0006 00-1
Big Cam I Engine Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0007 00-1
Big Cam III Engine Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0008 00-1
Mounting Engine on Maintenance Stand . . . . . . . . . . . . . . . . . . .
WP 0009 00-1
Engine Accessories Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0010 00-1
Cylinder Head and Cylinder Head Components Removal . . . . .
WP 0011 00-1
Cylinder Block Components Removal . . . . . . . . . . . . . . . . . . . . . .
WP 0012 00-1
Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0013 00-1
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0014 00-1
Vibration Damper and Crankshaft Pulley
Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0015 00-1
Crankshaft Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . .
WP 0016 00-1
Flexplate, Flywheel, Flywheel Housing, and Rear Cover
Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0017 00-1
Pistons, Connecting Rods, and Bearings . . . . . . . . . . . . . . . . . . .
WP 0018 00-1
Camshaft, Camshaft Followers, and Push Rods . . . . . . . . . . . . .
WP 0019 00-1
Rocker Levers and Rocker Lever Housing . . . . . . . . . . . . . . . . . .
WP 0020 00-1
Oil Cooler
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0021 00-1
Oil Pan, Dipstick, Oil Suction Tubes, and Breather Tube . . . . .
WP 0022 00-1
Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0023 00-1
Air Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0024 00-1
Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0025 00-1
Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0026 00-1
Turbocharger HT-3B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0027 00-1
Front Gear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0028 00-1
Accessory Drive and Accessory Drive Pulley . . . . . . . . . . . . . . . .
WP 0029 00-1
Engine Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WP 0030 00-1
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