SMI-9-2320-387-14P-1

TRUCK, UTILITY: EXPANDED CAPACITY

SUPPLEMENTAL OPERATION, MAINTENANCE, AND REPAIR PARTS INSTRUCTIONS

JULY 2004

SMI-9-2320-387-14P-1 - Page 336 of 671

b. Installation

1.

Install support (4) on D-beam (5) with four capscrews (3), washers (2), and locknuts (1).

2.

Install trailer mount bracket (8) on support (4) with two capscrews (6) and locknuts (7).

3.

Install frame assembly (11) on channel (20) with four capscrews (18) and locknuts (19).

4.

Install frame assembly (11) and channel (20) on support (4) with four washers (23), capscrews (24),

washers (22), and locknuts (21).

5.

Install frame assembly (11) on rear floor cover (17), cargo floor (16), and D-beam (5) with two

screws (10), washers (12), and locknuts (13).

6.

Secure frame assembly (11) to rear floor cover (17), cargo floor (16), and D-beam (5) with two

capscrews (9), washers (15), and locknuts (14).

7.

Install channel (20) on top enclosure assembly (30) with eight washers (28), screws (29), and

locknuts (31).

8.

Install channel (20) on top enclosure plate support (26) with two screws (25) and locknuts (27).

NOTE

Ensure shims are added as required.

9.

Install door (32) and two hinges (33) on frame assembly (11) with eight capscrews (34) and

(35). Tighten nuts (35) to 85-90 lb-ft (115-122 N

•

m).

SMI 9-2320-387-14&P-1

12-188

Change 4

12-122. TROOP/CARGO WINTERIZATION DOOR AND FRAME ASSEMBLY

REPLACEMENT (Cont’d)