SMI-9-2320-387-14P-1
TRUCK, UTILITY: EXPANDED CAPACITY
SUPPLEMENTAL OPERATION, MAINTENANCE, AND REPAIR PARTS INSTRUCTIONS
JULY 2004
SMI-9-2320-387-14P-1 - Page 342 of 671
12-124. TROOP/CARGO WINTERIZATION TOP COVER ASSEMBLY REPLACEMENT
This task covers:
a. Removal
b. Installation
Personnel Required
One mechanic
One assistant
Manual References
TM 9-2320-387-24P
Equipment Condition
Air intake assembly removed (para. 3-19).
a. Removal
1.
Remove nut (2) and capscrew (1) from clamping strip (16), top cover assembly (5), rubber strip (13),
and left rear fixed door (12).
2.
Remove six nuts (14), capscrews (15), and clamping strip (16) from top cover assembly (5), rubber
strip (13), and left rear fixed door (12).
3.
Remove screw (9) from clamping strip (11), top cover assembly (5), rubber strip (13), and left end
closure (7).
4.
Remove ten nuts (6), capscrews (10), and clamping strip (11) from top cover assembly (5), rubber
strip (13), and left rear vehicle body (8).
5.
Remove and discard rubber strip (13).
6.
Remove nut (19) and capscrew (22) from clamping strip (23), top cover assembly (5), rubber
strip (35), and right rear fixed door (24).
7.
Remove six nuts (18), capscrews (25), and clamping strip (23) from top cover assembly (5), rubber
strip (35), and right rear fixed door (24).
8.
Remove three screws (26), spring nuts (17), (if damaged) and plate assembly (27) from top cover
assembly (5), rubber strip (35), fuel tank filler (28), and right rear vehicle body (32).
9.
Remove screw (31) from clamping strip (29), top cover assembly (5), rubber strip (35), and right end
closure (33).
10.
Remove eight nuts (34), capscrews (30), clamping strip (29), top cover assembly (5), and rubber
strip (35) from right rear vehicle body (32). Discard rubber strip (35).
11.
Remove sixteen screws (47), two clamping strips (46), and two rubber strips (44) from rear end
closure assembly (45) and top cover (5). Discard rubber strips (44).
12.
Remove six screws (36), two clamping strips (37), seals (43), and outside corner plates (42) from rear
end closure assembly (45) and top cover (5). Discard seals (43).
13.
Remove fourteen screws (39), two clamping strips (38), and rubber strips (41) from channel (40), top
cover (5), and two rear end closure assemblies (45). Discard rubber strips (41).
14.
Detach eight fastener straps (3) from bow assemblies (4).
15.
Detach top cover assembly fastener strip (21) from cab top cover strip (20).
16.
Remove top cover assembly (5).
SMI 9-2320-387-14&P-1
12-194
Change 4
INITIAL SETUP:
Applicable Models
M1152
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Adhesive spray (Appendix C, Item 9)
Adhesive sealant (Appendix C, Item 12)
Two rubber strips (Appendix G, Item 319.1)
Two rubber strips (Appendix G, Item 319.2)
Two rubber strips (Appendix G, Item 319.3)
Two seals (Appendix G, Item 298.1)
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