Installation Manual – P/N 0257550622-00
(Doc No.:
II
113500-1 D)
Freightliner M915 / M916 -
Crew Protection Kit
Page 4 of 125
Table of Contents
PREFACE.
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3
1. GENERAL INFORMATION.
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1.1 Introduction .
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1.2 Uncrating .
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1.3 List of Acronyms and Abbreviations.
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1.4 Special Tools and Equipment .
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9
1.5 Applicable Documents .
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9
1.6 Safety Precautions, Warnings, and Notes .
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1.7 Overview and General Installation Guidelines.
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10
2. TEARDOWN AND VEHICLE PREPARATION .
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11
2.1 Teardown.
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2.2 Preparation .
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11
3. KIT INVENTORY .
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14
3.1 Kit Inventory Ballistic Items.
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14
3.2 Non-Ballistic Items .
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16
3.3 Off-the-Shelf Items.
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3.4 M915 – A2 and M916 – A1 Adaptation Items (113502-1).
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3.5 Fasteners.
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4. KIT INSTALLATION CHECKLIST .
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5. INSTALLATION PROCEDURE.
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5.1 Cab Support Reinforcement Kit Installation.
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5.2 RH Wheel Housing Kit Installation.
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26
5.3 LH Wheel Housing Kit Installation.
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30
5.4 Floor Kit Installation .
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33
5.5 RH Kit Installation .
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36
5.6 LH Kit Installation.
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39
5.7 Backside Kit Installation.
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42
5.8 Roof Kit Installation.
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45
5.9 Windscreen Bars & Brackets Installation.
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51
5.10 Firewall Kit Installation .
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54
5.11 Emergency Exit Kit Installation .
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57
5.12 Front Cowl Kit Installation .
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61
5.13 RH Cowl (A-Pillar) Kit Installation .
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63
5.14 LH Cowl (A-Pillar) Kit Installation.
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67
5.15 Front Cover Kit Installation.
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71
5.16 Windscreen Kit Installation.
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74
5.17 Seats Installation .
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78
5.18 RH Armored Door Installation.
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80
5.19 RH Door Accessories Assembly.
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84
5.20 LH Armored Door Installation.
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87
5.21 LH Door Accessories Assembly.
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90
5.22 Insulation Installation .
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93
5.23 Kit Installation Completion .
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96