TB-9-2320-302-13-P-1
CREW PROTECTION KIT PART 1 OF 3
TECHNICAL BULLETIN; OPERATOR’S, UNIT AND DIRECT SUPPORT, MAINTENANCE MANUAL, INSTALLATION INSTRUCTIONS, AND REPAIR PARTS AND SPECIAL TOOLS LISTS
NOVEMBER 2006
TB-9-2320-302-13-P-1 - Page 197 of 380
Installation Manual – P/N 0257550622-00
(Doc No.:
II
113500-1 D)
Freightliner M915 / M916 -
Crew Protection Kit
Page 5 of 125
6. FASTENERS .
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98
6.1 Definitions of Maximal Initial Torque.
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98
6.2 Fastener Maps.
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99
7. M915-A2 and M916-A1 Specific Instructions.
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108
7.1 Preparation Work for Cab Support Installation (M916-A1 only).
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108
7.2 Hood Spacer Installation (M915-A2 and M916-A1) .
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112
7.3 Installation of the LH Wheel Housing (M915-A2 and M916-A1) .
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113
7.4 Installation of the RH Wheel Housing (M915-A2 and M916-A1).
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117
7.5 Shift Tower Installation (M916-A1 only).
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118
7.6 Shift Tower Installation (M915-A2 only).
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120
7.7 Rear Wall Mounting Plate (M915-A2 and M916-A1).
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122
7.8 Relocate Engine Check Connector (M915-A2 and M916-A1) .
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124
List of Figures
Figure 2-1. Cabin Preparations - Cutting the External Mirrors’ Electrical Wiring .
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12
Figure 2-2. Cabin Preparations - Installing Cutting-Pattern #998 and
Drilling One 8-mm (5/16”) Hole .
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12
Figure 2-3. Cabin Preparations - Installing Cutting-Pattern #999 and
Drilling One 8-mm (5/16”) Hole .
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13
Figure 4-1. General View before Kit Installation .
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22
Figure 4-2. General View after Kit Installation .
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22
Figure 5-1. Supplemental Cab Support Kit Installation – Final View after Assembly Completion23
Figure 5-2. Cab Support Reinforcement Kit Installation - Parts.
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23
Figure 5-3. Supplemental Cab Support Reinforcement Kit Installation – Rubber Bumper (#179)
Removal / Installation.
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25
Figure 5-4. Installing the RH Wheel Housing – Final View after Assembly Completion .
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26
Figure 5-5. Installing the RH Wheel Housing - Parts .
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26
Figure 5-6. Installing the RH Wheel Housing – Placing the RH Wheel Housing Support Arm .
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Figure 5-6a. Installing the RH Wheel Housing – RH Wheel Housing Fasteners .
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29
Figure 5-7. Installing the LH Wheel Housing – Final View after Assembly Completion.
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30
Figure 5-8. Installing the LH Wheel Housing - Parts.
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30
Figure 5-9. Installing the LH Wheel Housing – Placing the LH Wheel Housing Support Arm .
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Figure 5-9a. Installing the LH Wheel Housing – LH Wheel Housing Fasteners .
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32
Figure 5-10. Floor Kit Installation - Final View .
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33
Figure 5-11. Floor Kit Installation – Parts.
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33
Figure 5-12. LH (Driver’s) Floor Kit Installation (1 of 4) .
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34
Figure 5-13. RH (Passenger’s) Floor Kit Installation (2 of 4) .
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34
Figure 5-14. Floor Kit Installation (3 of 4).
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35
Figure 5-15. Floor Kit Installation (4 of 4).
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35
Figure 5-16. RH Kit Installation - Final View .
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Figure 5-17. RH Kit Installation – Parts.
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Figure 5-18. RH Kit Installation (1 of 3).
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Figure 5-19. RH Kit Installation (2 of 3).
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Figure 5-20. RH Kit Installation (3 of 3).
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Figure 5-21. LH Kit Installation - Final View.
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Figure 5-22. LH Kit Installation – Parts .
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Figure 5-23. LH Kit Installation (1 of 3) .
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Figure 5-24. LH Kit Installation (2 of 3) .
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Figure 5-25. LH Kit Installation (3 of 3) .
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Figure 5-26. Backside Kit Installation - Final View.
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