TB-9-2320-335-13-P
TRUCK, UTILITY: EXPANDED CAPACITY, IAP/ARMOR READY
TECHNICAL BULLETIN; OPERATOR AND FIELD MAINTENANCE AND REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INSTRUCTIONS
MAY 2008
TB-9-2320-335-13-P - Page 334 of 680
19-2
19-3.1. TRANSMISSION/TRANSFER CASE ASSEMBLY REMOVAL
(SERIAL NUMBERS 300000 AND ABOVE)
This task covers:
Removal
TB 9-2320-335-13&P
WARNING
Allow transmission/transfer case to cool before performing this
task. Failure to do this may cause injury.
CAUTION
Cover or plug all open lines and connections immediately after
disconnection to prevent contamination. Remove all covers or
plugs prior to connection.
1.
Raise and support rear of vehicle (TM 9-2320-387-24-1)
NOTE
• Have drainage container ready to catch fluid.
• Tag hoses for installation.
2.
Disconnect transmission vent line (9), transfer case vent line (4), and main vent line (6) from vent
tee (5).
3.
Loosen clamp (2) and remove coolant hose (3) from transfer case inlet tube (1).
4.
Loosen clamp (7) and remove coolant hose (8) from transfer case outlet tube (10).
5.
Loosen hose clamp (15) and disconnect outlet hose (16) from oil cooler line tee (14).
6.
Loosen hose clamp (12) and disconnect inlet hose (11) from oil cooler line tee (13).
Removal
INITIAL SETUP:
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Engine/transmission support sling
(TM 9-2320-387-24-2, Appendix D, Figs. 81-97)
(Optional)
Personnel Required
One mechanic
One assistant
Manual References
TM 9-2320-387-24-1
TM 9-2320-387-24-2
TM 9-2320-387-24P
Equipment Condition
• Engine access cover removed
(TM 9-2320-387-24-2).
• Muffler support bracket removed
(TM 9-2320-387-24-1).
• Rear propeller shaft removed
(TM 9-2320-387-24-1).
Equipment Condition (Cont’d)
• Sealed converter housing covers removed
(TM 9-2320-387-24-1).
• Cooling system drained
(TM 9-2320-387-24-1).
• Transmission oil dipstick removed
(TM 9-2320-387-24-1).
• Front propeller shaft removed
(TM 9-2320-387-24-1).
• Transfer case guide cable removed
(TM 9-2320-387-24-2).
General Safety Instructions
• Allow transmission/transfer case to cool
before performing this task.
• Torque converter and transmission must be
removed as an assembly and transmission
must be level.
• Do not use hands to free
transmission/transfer case assembly of
hangups or snags.
Maintenance Level
Direct support
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