TB-9-2320-335-13-P
TRUCK, UTILITY: EXPANDED CAPACITY, IAP/ARMOR READY
TECHNICAL BULLETIN; OPERATOR AND FIELD MAINTENANCE AND REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INSTRUCTIONS
MAY 2008
TB-9-2320-335-13-P - Page 342 of 680
TB 9-2320-335-13&P
19-10
19-4.1. TRANSMISSION/TRANSFER CASE ASSEMBLY INSTALLATION
(SERIAL NUMBERS 300000 AND ABOVE)
This task covers:
a.. Installation
INITIAL SETUP:
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Maintenance and repair shop equipment:
automotive (Appendix B, Item 2)
Material/Parts
Two lockwashers (Appendix A, Item 174)
Two cotter pins (Appendix A, Item 19)
Two locknuts (Appendix A, Item 102)
Tiedown strap (Appendix A, Item 324)
Silicon compound (Appendix A, Item 74)
Personnel Required
One mechanic
One assistant
Manual References
TM 9-2320-387-10
TM 9-2320-387-24-1
TM 9-2320-387-24-2
TM 9-2320-387-24P
Equipment Condition
Transmission/transfer case assembly prepared for
installation (TM 9-2320-387-24-2).
General Safety Instructions
• Do not use hands to free transmission/transfer
case assembly of hang-ups or snags.
• Torque converter and transmission must be
removed as an assembly and transmission must
be level.
Maintenance Level
Direct support
WARNING
• Torque converter and transmission must be installed as an
assembly. Keep transmission level. The converter may slide off
front of transmission and cause injury to personnel or damage
to converter.
• Do not use hands to free transmission/transfer case assembly of
hang-ups or snags. Use prybar to avoid injury.
CAUTION
• Always install transmission/transfer case assembly slowly and
watch for binding or hang-ups.
• Raise into chassis carefully, and closely observe all components
to prevent damage.
• Ensure wiring, lines, cables, and rods are not in the path of the
installation.
1.
Place transmission (4) and transfer case (5) on transmission jack and secure with safety chains.
2.
Position transmission (4) and transfer case (5) under vehicle and raise into place, aligning converter
housing pilot holes (27) with engine dowels (26).
NOTE
Ensure torque converter rotates freely.
3.
Move transmission (4) forward onto engine dowels (26). Install transmission (4) on engine (1) with
four capscrews (7) and two studs (2). Tighten capscrews (7) and studs (2) to 35 lb-ft (47 N
•
m).
4.
Apply RTV silicone compound to transmission/transfer case vent line (6) and connect main
vent line (3) to transmission/transfer case vent line (6).
a. Installation
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