TB-9-2510-251-24

TECHNICAL BULLETIN

INSTALLATION, REMOVAL, AND PARTS INSTRUCTIONS FOR ADD ON ARMOR (AOA) AND ASSOCIATED COMPONENTS FOR HMMWV FAMILY OF VEHICLES (FOVs)

JULY 2005
TB-9-2510-251-24

  TB-9-2510-251-24 - Page 12 of 212

TB 9-2510-251-24
1-2
1-2. LEFT SIDE A-PILLAR ARMOR INSTALLATION
(2 AND 4 DOOR)
TOOLS:
General mechanics tool kit:
MATERIAL/PARTS:
FIGURE
ITEM
PART NO.
NOMENCLATURE
QTY
1-1
1
REF
VEHICLE BODY
REF
2
6430685-01M1
A-PILLAR ARMOR, LEFT
1
3
4397000-036
CAPSCREW, HEX HEAD, 0.312-18 X 1.25 IN.
2
4
4397004-007
WASHER, SPLIT LOCKING 0.312
2
1-2
1
6430696-01M1
CHANNEL, A-PILLAR REINFORCEMENT, LEFT
1
2
6430698-01M1
BAR, A-PILLAR REFORCEMENT, COMMON
1
3
6430699-01M1
INSERT, A-PILLAR REINFORCEMENT, LONG
9
4
6430700-01M1
INSERT, A-PILLAR REINFORCEMENT, SHORT
6
a. Installation
1)
Pre-fit left side A-pillar armor as follows (see figure 1-1).
a.
Position and align A-pillar armor (2) with vehicle (1) per figure 1-1.
b.
Install c-clamps to secure A-pillar armor (2) in position on vehicle (1).
c.
Install two capscrews (3) and locking washers (4) per figure 1-1.
Do not torque capscrews (3).
d.
Match drill nine 1/2-inch holes through A-pillar armor (2) into vehicle (1) as shown in figure 1-1.
e.
Transfer and drill three 1/2-inch gap plate holes per figure 1-1. Transfer and drill six 1/2-inch A-pillar
armor hole locations per figure 1-1.
f.
Remove c-clamps.


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