TM-5-3805-264-13-P

TRUCK, DUMP, HEAVY, BODY M917A1 AND M917A2

TECHNICAL MANUAL; OPERATOR AND FIELD MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST

JUNE 2014
TM-5-3805-264-13-P

  TM-5-3805-264-13-P - Page 405 of 660

FIELD MAINTENANCE
HYDRAULIC CYLINDER REPAIR
INITIAL SETUP:
Tools and Special Tools
General Mechanic's Tool Kit
(WP 0113, Table 1, Item 12)
Bearing and Bushing Inserter and Remover
(4-inch seal installation tool)
(WP 0113, Table 1, Item 5)
Engine and Transmission Sling: 3-ton
(WP 0113, Table 1, Item 9)
Hydraulic Cylinder Disassembly Tool (WP 0075)
Retaining Ring Pliers (WP 0113, Table 1, Item 7)
Seal Inserter (3-inch seal installation tool)
(WP 0113, Table 1, Item 3)
Seal Inserter (5-inch seal installation tool)
(WP 0113, Table 1, Item 4)
Suitable Lifting Device
Materials/Parts
Electrical Insulation Tape
(WP 0112, Table 1, Item 39)
Materials/Parts (cont.)
Lubricating Oil (WP 0112, Table 1, Item 23)
Marker Tags (WP 0112, Table 1, Item 36)
Seal Parts Kit (WP 0114, Table 1, Item 2)
Wiping Rags (WP 0112, Table 1, Item 29)
Personnel Required
(2)
References
WP 0072
Equipment Condition
Hydraulic cylinder removed (WP 0064)
WARNING
•
Use extreme care when handling heavy parts. Lifting cables, chains, hooks, and
slings must be in good condition and of suitable capacity. Keep clear of parts
supported only by lifting device.
•
Hydraulic cylinder sleeves may extend downward as hydraulic cylinder is lifted.
Expect sleeve movement any time hydraulic cylinder is handled.
•
DO NOT disconnect hydraulic lines while engine is running. Engine must be shut
down and dump body fully lowered or supported on body props before lines are
disconnected. Escaping hydraulic fluid under pressure can penetrate the skin.
Hydraulic oil is slippery and may cause falls. A suitable container should be used
to catch any draining hydraulic fluid. Ensure that all spills are cleaned up
immediately and disposed of in accordance with local procedures.
•
Eye protection must be worn when removing or installing snap rings or retaining
rings. Failure to comply may result in personnel injury.
•
Failure to comply may result in personnel injury, death, and/or damage to
equipment.
TM 5-3805-264-13&P
0066
0066-1


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