TM-9-2320-260-20
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; UNIT MAINTENANCE
APRIL 1995
TM-9-2320-260-20 - Page 1197 of 1337
TM 9-2320-260-20
I
14-42. 100-AMP ALTERNATOR CABLE AND HARNESS REPLACEMENT
THIS TASK COVERS:
a. Removal
b. Installation
INITIAL SETUP
APPLICABLE MODELS
REFERENCES (TM)
All
TM 9-2320-260-10
MATERIALS/PARTS
Two locknuts
TM 9-2320-260-20P
EQUIPMENT CONDITION
Two lockwashers
Parking brake set (TM 9-2320-260-10).
Two tiedown straps (Appendix C, Item 33)
Hood raised and secured (TM 9-2320-260-10).
Battery ground cable disconnected (para. 4-48).
1.
Disconnect lead (4) from connector (5).
2. Disconnect cable (2) from alternator (6) and regulator (1).
3. Remove two tiedown straps (10) from cable (2) and lead (4). Discard tiedown straps (10).
4. Remove two locknuts (8), screws (3), clamps (9), cable (2), and lead (4) from brackets (7). Discard
locknuts (8).
5. Disconnect harness (11) from regulator (1).
6. Remove screw (12), clamp (13), and harness (11) from firewall (14).
7. Remove nut (20), lockwasher (19), and leads (18) and (15) from starter solenoid (16). Discard
lockwasher (19).
8. Remove nut (23), lockwasher (22), and ground wire (21) from starter (17). Discard lockwasher (22).
b. Installation
1. Install ground wire (21) on starter (17) with new lockwasher (22) and nut (23).
2. Install leads (15) and (18) on starter solenoid (16) with new lockwasher (19) and nut (20).
3. Connect harness (11) to regulator (1).
4. Install harness (11) on firewall (14) with clamp (13) and screw (12).
5. Connect cable (2) to regulator (1) and alternator (6).
6. Connect lead (4) to connector (5).
7. Install cable (2) and lead (4) on brackets (7) with two clamps (9), screws (3), and new locknuts (8).
8. Install two new tiedown straps (10) on cable (2) and lead (4).
14-80
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