TM-9-2320-260-20
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; UNIT MAINTENANCE
APRIL 1995
TM-9-2320-260-20 - Page 1195 of 1337
TM 9-2320-260-20
Section VI. 100-AMP ALTERNATOR KIT MAINTENANCE
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14-40. 100-AMP ALTERNATOR KIT MAINTENANCE INDEX
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PARA.
TITLE
PAGE
NO.
NO.
1
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14-41.
100-Amp Alternator Replacement
14-78
14-42.
100-Amp Alternator Cable and Harness Replacement
14-80
14-43.
100-Amp Alternator Regulator Replacement
14-82
14-41. 100-AMP ALTERNATOR REPLACEMENT
THIS TASK COVERS:
a. Removal
b. Installation
lNITIAL SETUP
APPLICABLE MODELS
All
MATERIALS/PARTS
Two lockwashers
Two locknuts
REFERENCES (TM)
TM 9-2320-260-10
TM 9-2320-260-20P
EQUIPMENT CONDITION
• Parking brake set (TM 9-2320-260-10).
• Hood raised and secured (TM 9-2320-260-10).
• Battery ground cable disconnected (para. 4-48).
• Alternator drivebelts removed (para. 4-4).
GENERAL SAFETY INSTRUCTIONS
Support alternator prior to removal.
WARNING
Support alternator prior to removal of mounting hardware. Failure
to do so may result in injury to personnel or damage to equipment.
a. Removal
1. Disconnect cable (1) from alternator (11).
2. Remove two screws (2), lockwashers (3), washers (4), and adjusting link (5) from engine (9) and
alternator (11). Discard lockwashers (3).
3. Remove locknut (8), washer (7), and screw (6) from each side of alternator (11) and alternator
mounting bracket (10). Discard locknuts (8).
4. Remove alternator (11) from alternator mounting bracket (10).
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b. Installation
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1. Position alternator (11) on alternator mounting bracket (10) and install with screw (6), washer (7),
and new locknut (8) on each side of alternator (11) and alternator mounting bracket (10). Finger
tighten locknuts (8).
2. Install adjusting link (5) on alternator (11) and engine (9) with two washers (4), new
lockwashers (3), and screws (2). Finger tighten screws (2).
3. Connect cable (1) to alternator (11).
14-78
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