TM-9-2320-260-20
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; UNIT MAINTENANCE
APRIL 1995
TM-9-2320-260-20 - Page 629 of 1337
TM 9-2320-260-20
8-3. PARKING BRAKE CABLE REPLACEMENT
THIS TASK COVERS:
a. Removal
b. Installation
INITIAL SETUP
APPLICABLE MODELS
REFERENCES (TM)
All
TM 9-2320-260-10
MATERIALS/PARTS
TM 9-2320-260-20P
Seven locknuts
EQUIPMENT CONDITION
•
Front wheels chocked (TM 9-2320-260-10).
• Parking brake released (TM 9-2320-260-10).
●
Parking brake lever removed (para. 8-1).
I
a. Removal
1. Remove four locknuts (15), screws (13), two clamps (17), eight washers (16), and wear plate (14)
from brake cable (3). Discard locknuts (15).
2. Remove locknut (19), screw (2), clamp (1), and brake cable (3) from bracket (20). Discard
locknut (19).
NOTE
Measure parking brake cable nut position on threaded end of
brake cable for installation.
3. Remove jamnut (9), adjusting nut (10), and threaded end (7) of brake cable (3) from lever (8).
4. Remove two locknuts (12), screws (5), clamp (6), brake cable (3), and spacer (4) from transfer case
bracket (11). Discard locknuts (12).
b. Installation
1.
2.
3.
4.
5.
6.
Insert threaded end (7) of brake cable (3) through eye of lever (8) and install adjusting nut (10)
to previously measured distance on threaded end (7) of brake cable (3).
Install jamnut (9) on threaded end (7) of brake cable (3) and tighten jamnut (9) against adjusting
nut (10).
Install spacer (4), brake cable (3), and clamp (6) on transfer case bracket (11) with two screws (5)
and new locknuts (12).
Install wear plate (14) on brake cable (3) approximately 12 in. (30.5 mm) from end of brake cable (3)
with eight washers (16), two clamps (17), four screws (13), and new locknuts (15). Do not tighten
locknuts (15).
Adjust position of wear plate (14) to protect brake cable (3) from rubbing edge of toolbox (18).
Tighten locknuts (15).
Install brake cable (3) on bracket (20) with clamp (1), screw (2), and new locknut (19).
8-4
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