TM-9-2320-260-20
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; UNIT MAINTENANCE
APRIL 1995
TM-9-2320-260-20 - Page 811 of 1337
TM 9-2320-260-20
I
11-28. WINDSHIELD REPLACEMENT
THIS TASK COVERS:
a.
Removal
b. Installation
INITIAL SETUP
APPLICABLE MODELS
REFERENCES (TM)
All
TM 9-2320-260-10
MATERIALS/PARTS
Two lockwashers
TM 9-2320-260-20P
EQUIPMENT CONDITION
Two locknuts
• Parking brake set (TM 9-2320-260-10).
Fourteen screw-assembled lockwashers
• Cab soft top removed (TM 9-2320-260-10).
Adhesive (Appendix C, Item 1)
• Wiper motor removed (para. 11-37).
1.
2.
3.
4.
5.
6.
7.
8.
9.
NOTE
Perform steps 1 and 2 if vehicle is equipped with hardtop kit.
Remove two screws (8) and lockwashers (7) from cab hardtop (6) and windshield frame (5). Discard
lockwashers (7).
Remove two screws (2), washers (3), and locknuts (4) from cab hardtop (6) and windshield frame (5).
Discard locknuts (4).
Remove two knobs (11) and studs (20) from hinges (22).
Remove two nuts (19) and hinge bolts (16) from hinges (17) and remove windshield (5) from cab (9).
Remove eight screw-assembled lockwashers
(18)
and two hinges (17) from cab (9). Discard screw-
assembled lockwashers (18).
Remove six screw-assembled lockwashers (21) and two hinges (22) from windshield frame (5).
Discard screw-assembled lockwashers (21).
Remove four screws (10) and two brackets (12) from windshield frame (5).
Remove two screws (15), plate (14), and weatherstrip (13) from each bracket (12).
Remove weatherstrip (1) from windshield frame (5).
1. Apply adhesive to mounting side of weatherstrip (1) and windshield frame (5) mounting surface.
Install weatherstrip (1) on mounting surface of windshield frame (5).
2. Install weatherstrip (13) and plate (14) on both brackets (12) with four screws (15).
3. Install two brackets (12) on windshield frame (5) with four screws (10).
4. Install two hinges (22) on windshield frame (5) with six new screw-assembled lockwashers (21),
5. Install two hinges (17) on cab (9) with eight new screw-assembled lockwashers (18).
6. Install two hinges (22) on hinges (17) and windshield (5) on cab (9) with two hinge bolts (16) and
nuts (19).
7. Install two studs (20) and knobs (11) in hinges (22).
NOTE
Perform step 8 if vehicle is equipped with hardtop kit.
8. Install cab hardtop (6) on windshield frame (5) with two screws (2), washers (3), new locknuts (4),
two screws (8), and new lockwashers (7).
11-52
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