TM-9-2320-260-34-1

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2

JULY 1994
TM-9-2320-260-34-1

  TM-9-2320-260-34-1 - Page 128 of 657

TM 9-2320-260-34-1
Section III. ENGINE REPLACEMENT
3-23. ENGINE REPLACEMENT INDEX
PARA.
NO.
TITLE
PAGE
NO.
3-24.
Engine and Transmission Replacement
3-76
3-25.
Engine and Container Replacement
3-97
3-26.
Preparing Replacement Engine for Installation
3-101
3-27.
Starting Repaired or Replaced Engine
3-104
3-24. ENGINE AND TRANSMISSION REPLACEMENT
THIS TASK COVERS:
a. Preliminary Disconnections
c.
Installation
b. Removal
INITIAL SETUP
APPLICABLE MODELS
All
TOOLS
General mechanic’s tool kit
(Appendix B, Item 1)
Torque wrench, 3/4-in. dr.
(Appendix B, Item 2)
Torque wrench, 3/8-in. dr.
(Appendix B, Item 4)
Sling (Appendix B, Item 142)
Breaker bar (Appendix B, Item 139)
Lifting device
MATERIALS/PARTS
Twenty-two lockwashers (M816, M819)
(Appendix D, Item 217)
Twenty lockwashers (all except M816, M819)
(Appendix D, Item 217)
Two screw-assembled lockwashers
(Appendix D, Item 392)
Adapter packing (Appendix D, Item 305)
Cap and plug set (Appendix C, Item 6)
Adhesive sealant (Appendix C, Item 43)
Antiseize tape (Appendix C, Item 50)
PERSONNEL REQUIRED
Two
REFERENCES (TM)
LO 9-2320-260-12
TM 9-2320-260-10
TM 9-2320-260-20
EQUIPMENT CONDITION
Hood removed (TM 9-2320-260-20).
Battery ground cables disconnected
(TM 9-2320-260-20).
Lever wind removed (TM 9-2320-260-20).
Brush guard and stone guard removed
(TM 9-2320-260-20).
Air cleaner removed (TM 9-2320-260-20).
Right and left side panels removed
(TM 9-2320-260-20).
Exhaust muffler removed (TM 9-2320-260-20).
Gearshift lever removed (TM 9-2320-260-20).
Cab tunnel, rear tunnel, and toeboard removed
(TM 9-2320-260-20).
Coolant system drained (TM 9-2320-260-20).
Engine oil drained (LO 9-2320-260-12).
Transmission oil drained (LO 9-2320-260-12).
Air reservoir draincocks opened
(TM 9-2320-260-20).
Engine oil dipstick and tube removed
(TM 9-2320-260-20).
Surge tank removed (TM 9-2320-260-20).
Transmission PTO to hydraulic pump driveshaft
removed (if so equipped) (TM 9-2320-260-20).
Transmission-to-transfer case propeller shaft
removed (TM 9-2320-260-20).
Fuel burning personnel heater removed
(if so equipped) (TM 9-2320-260-20).
Personnel hot water heater removed
(if so equipped) (TM 9-2320-260-20).
TM 9-2320-260-34P-1
3-76


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