TM-9-2320-260-34-1

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2

JULY 1994

TM-9-2320-260-34-1 - Page 484 of 657

TM 9-2320-260-34-1

8-6. TRANSMISSION MAINTENANCE (Contd)

1. Install six studs (5) in transmission case (2).

2. Install seven studs (1) in transmission case (2).

3. Install filler plug (3) and drain plug (4) in transmission case (2).

4. Install input shaft ball bearing (7) onto input shaft (8).

5. Install new snapring (6) on input shaft (8).

6. Install new woodruff key (15) on countershaft (11).

7. Install second speed gear (10) onto countershaft (11) and over woodruff key (15).

8. Install spacer (9) on countershaft (11).

9. Install new woodruff key (14) on countershaft (11).

10. Install third speed gear (16) onto countershaft (11) and over woodruff key (14).

11. Install new woodruff key (13) on countershaft (11).

12. Install fourth speed gear (17) onto countershaft (11) and over woodruff key (13).

13. Install new snapring (18) on countershaft (11).

14. Install new woodruff key (12) on countershaft (11).

15. Install countershaft drive gear (20) onto countershaft (11) and over woodruff key (12).

16. Install new snapring (19) on countershaft (11).

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