TM-9-2320-260-34-1

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2

JULY 1994

TM-9-2320-260-34-1 - Page 543 of 657

TM 9-2320-260-34-1

9-4. TRANSFER REPAIR (Contd)

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Install new woodruff keys (15) and (17) in intermediate shaft (16). Ensure there are no burrs on

woodruff keys (15) and (17) after installation.

Position HI-speed intermediate gear (18) on arbor press with flat side up.

Position intermediate shaft (16) with splined end up over HI-speed intermediate gear (18), aline

woodruff key (17) with keyway, and press intermediate shaft (16) into HI-speed intermediate

gear (18) to shoulder on intermediate shaft (16).

Position LO-speed intermediate gear (14) in arbor press with flat side up.

Position intermediate shaft (16) with splined end down over LO-speed intermediate gear (14),

aline woodruff key (15) with keyway, and press intermediate shaft (16) into LO-speed gear (14) to

shoulder on intermediate shaft ( 16).

Press two tmered roller bearings (19) on intermediate shaft (16), seating inner race of bearings (19)

against gears (14) and (18).

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