TM-9-2320-260-34-2

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2

JULY 1994

TM-9-2320-260-34-2 - Page 413 of 863

16-2. FRONT WINCH REPAIR (Contd)

f. End Frame Assembly

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

Apply sealing compound to outer edge of new seal (17). Install seal (17) on end frame (2).

Insert shifter shaft (16) in end frame (2).

Install new woodruff key (9) on shifter shaft (16) and drive shifter shaft (16) into shift fork (8) with

soft-head hammer.

Install setscrew (18) on shift fork (8).

Install lock (3) on end frame (2) with two washers (6), new lockwashers (5), and screws (4).

Install new woodruff key (11) on shifter shaft (16).

Install spring (13) and ball (12) in shifter handle (14).

Install shifter handle (14) on shifter shaft (16). Ensure ball (12) rests in detents on lock (3). Install

setscrew (15) in shifter handle (14).

Apply sealing compound to outer edge of new seal (10) and install on end frame (2).

Install pipe plugs (7) and (19) on end frame (2).

Install shoulder pin (20), spring (21), spacer (22), bolt (23), and latch (24) on end frame (2) with

nut (25) and jamnut (26).

Coat new expansion plug (1) with sealing compound. Install new expansion plug (1) on end

frame (2).

16-14

TM 9-2320-260-34-2