TM-9-2320-260-34-2
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2
JULY 1994
TM-9-2320-260-34-2 - Page 417 of 863
16-3. FRONT WINCH LEVEL WIND MAINTENANCE
THIS TASK COVERS:
a. Removal
d. Assembly
b. Disassembly
e.
Installation
c. Cleaning and Inspection
INITIAL SETUP
APPLICABLE MODELS
M816
TOOLS
General mechanic’s tool kit
(Appendix B, Item 1)
Arbor press (Appendix B, Item 7)
Outside micrometer (Appendix B, Item 8)
Inside micrometer (Appendix B, Item 9)
MATERIALS/PARTS
Eight lockwashers (Appendix D, Item 215)
Five lockwashers (Appendix D, Item 219)
TWO
felt washers (Appendix D, Item 528)
Two felt washers (Appendix D, Item 530)
Felt washer (Appendix D, Item 531)
MATERIALS/PARTS (Contd)
Cotter pin (Appendix D, Item 36)
Felt seal (Appendix D, Item 477)
Locknut (Appendix D, Item 177)
GAA grease (Appendix C, Item 14)
Lubricating oil (Appendix C, Item 21)
REFERENCES (TM)
LO 9-2320-260-12
TM 9-2320-260-20
TM 9-2320-260-34P-2
EQUIPMENT CONDITlON
Winch cable removed from level wind
(TM 9-2320-260-20).
a. Removal
1.
Remove four screws (5) and lockwashers (6) from base of track frame (16) and front winch (8).
Discard lockwashers (6).
2. Remove track frame (16) with level wind (1) from front winch (8).
b. Disassembly
NOTE
Rectangular holes are provided for removing screws. Slide the
level wind from side to side until screws are visible through holes,
1.
Remove four screws (14) and lockwashers (15) from level wind (1) through holes (9). Discard
lockwashers (15).
2. Remove two nuts (7) from stop screws (2). Record position in end plate of track frame (16) of stop
screws (2) for installation.
3. Remove two stop screws (2) and jamnuts (3) from end plates of track frame (16).
4.
Remove two nuts (13), lock latch (12), poppet nut (11), spring (10), and poppet (4) from track
frame (16).
NOTE
All trolley wheels are removed the same.
5. Remove grease fitting (17), hollow screw (18) or solid screw (26), Iockwasher (19), washer (20), felt
washer (21), wheel (22), felt washer (21), and washer (20) from axle (24) and trolley frame (25).
Discard felt washers (21) and Iockwasher (19).
NOTE
Axles are removed only if they fail measurement and inspection.
6. Remove bearing (23) from wheel (22).
16-18
TM 9-2320-260-34-2
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