TM-9-2320-260-34-2

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2

JULY 1994

TM-9-2320-260-34-2 - Page 433 of 863

TM 9-2320-240-34-2

16-5. FRONT WINCH ROLLER MAINTENANCE

THIS TASK COVERS:

a. Removal

d. Assembly

b. Disassembly

e.

Installation

c. Cleaning and Inspection

INITIAL SETUP

APPLICABLE MODELS

All

TOOLS

General mechanic’s tool kit

(Appendix B, Item 1)

MATERIALS/PARTS

Twelve lockwashers (Appendix D, Item 219)

Two lockwashers (Appendix D, Item 215)

Two felt washers (Appendix D, Item 533)

Lubricating oil (Appendix C, Item 21)

REFERENCES (TM)

LO 9-2320-260-12

TM 9-2320-260-20

TM 9-2320-260-34P-2

EQUIPMENT CONDITION

●

Winch cable removed (TM 9-2320-260-20).

●

Cable tensioner removed (if installed) (para. 16-4).

a. Removal

1.

Remove eight screws (5) and lockwashers (6) from winch roller (1). Discard lockwashers (6),

2. Remove four screws (4) and lockwashers (3) from winch roller (1). Discard lockwashers (3),

NOTE

Assistant will help with step 3.

3. Remove winch roller (1) from winch (2).

b. Disassembly

1.

Remove two grease fittings (7) from ends of roller shaft (10).

2. Remove left roller bracket (8) and thrust washer (9) from roller shaft (10).

3. Remove roller (13) and thrust washer (14) from roller shaft (10).

4. Remove two felt washers (11) and bearings (12) from roller (13). Discard felt washers (11).

5. Remove two setscrews (16) from right roller bracket (15) and roller shaft (10).

6. Remove roller shaft (10) from right roller bracket (15).

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