TM-9-2320-260-34-2

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2

JULY 1994

TM-9-2320-260-34-2 - Page 427 of 863

TM 9-2320-260-34-2

16-4. FRONT WINCH CABLE TENSlONER MAINTENANCE

THIS TASK COVERS:

a. Removal

d. Assembly

b. Disassembly

e. Installation

c. Cleaning and Inspection

INITIAL SETUP

APPLICABLE MODELS

M816

TOOLS

General mechanic’s tool kit

(Appendix B, Item 1)

Soft-head hammer (Appendix B, Item 47)

MATERlALS/PARTS

Eight Iockwashers (Appendix D, Item 216)

Woodruff key (Appendix D, Item 557)

Four felt washers (Appendix D, Item 532)

MATERIALS/PARTS (Contd)

GAA grease (Appendix C, Item 14)

Lubricating oil (Appendix C, Item 21)

REFERENCES (TM)

LO 9-2320-260-12

TM 9-2320-260-10

TM 9-2320-260-20

TM 9-2320-260-34P-2

EQUIPMENT CONDITION

●

Parking brake set (TM 9-2320-260-10).

●

Winch cable removed (TM 9-2320-260-20).

1. Remove four nuts (1), lockwashers (2), and screws (5) from roller (4) and cable tensioner (14).

Discard lockwashers (2).

2. Remove cable tensioner (14), shim (7), and spacer plate (6) from roller (4).

b. Disassembly

1. Remove two grease fittings (3) from cable tensioner (14) shafts ( 12) and (13).

2. Remove setscrew (10), handle (9), and woodruff key (8) from shaft (12). Discard woodruff key (8).

3. Loosen poppet nut (17) and remove poppet unit (11) from handle (9).

4. Remove nut (15), latch (16), poppet nut (17), and spring (18) from poppet (19).

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