TM-9-2320-260-34-2
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2
JULY 1994
TM-9-2320-260-34-2 - Page 443 of 863
TM 9-2320-260-34-2
Section Il. REAR WINCH
16-7. REAR WINCH MAINTENANCE INDEX
PARA.
NO.
TITLE
PAGE
NO.
16-8.
Rear Winch Repair
16-44
16-9.
Rear Winch Level Wind Maintenance
16-58
16-10.
Rear Winch Cable Tensioner Maintenance
16-70
16-11.
Rear Winch Automatic Brake Maintenance
16-74
16-8. REAR WINCH REPAIR
THIS TASK COVERS:
a.
Disassembly
c. Assembly
b. Cleaning, Inspection, and Repair
INITIAL SETUP
APPLICABLE MODELS
M816
TOOLS
General mechanic’s tool kit
(Appendix B, Item 1)
Mechanical puller kit (Appendix B, Item 14)
Spring tester (Appendix B, Item 10)
Inside micrometer (Appendix B, Item 9)
Vernier caliper (Appendix B, Item 33)
Outside micrometer (Appendix B, Item 8)
Soft-head hammer (Appendix B, Item 47)
Arbor press (Appendix B, Item
7)
MATERIALS/PARTS
Four cotter pins (Appendix D, Item 37)
Twenty Iockwashers (Appendix D, Item 223)
Six lockwashers (Appendix D, Item 219)
Five lockwashers (Appendix D, Item 218)
Six screw-assembled lockwashers
(Appendix D, Item 382)
Two gaskets (Appendix D, Item 100)
Gasket (Appendix D, Item 98)
Gasket (Appendix D, Item 99)
MATERIALS/PARTS
(Contd)
Two seals (Appendix D, Item 434)
Seal (Appendix D, Item 433)
Seal (Appendix D, Item 431)
Three woodruff keys (Appendix D, Item 557)
O-ring (Appendix D, Item 293)
GM grease (Appendix C, Item 14)
Gear oil (Appendix C, Item 22)
Rags (Appendix C, Item 32)
PERSONNEL REQUIRED
Two
REFERENCES (TM)
LO 9-2320-260-12
TM 9-2320-260-20
TM 9-2320-260-34P-2
EQUIPMENT CONDITION
Rear winch removed (TM 9-2320-260-20).
Rear winch level wind removed (para. 16-9).
Gear oil drained (LO 9-2320-260-12).
a. Disassembly
1. Remove four cotter pins (8), two pins (7), and lever (5) from right bracket (6). Discard cotter pins (8).
2.
Remove two nuts (17), lockwashers (16), and screws (15) from bracket (12) and tensioner (11).
Discard lockwashers (16).
3.
Remove four screws (13), lockwashers (14), and bracket (12) from winch (1). Discard lock-
washers (14).
16-44
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