TM-9-2320-260-34-2
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2
JULY 1994
TM-9-2320-260-34-2 - Page 631 of 863
TM 9-2320-260-34-2
16-41. TRANSMISSION POWER TAKEOFF REPAIR
THIS TASK COVERS:
a.
Disassembly
c.
Assembly
b.
Cleaning, Inspection, and Repair
lNITIAL
SETUP
APPLICABLE MODELS
All
TOOLS
General mechanic’s tool kit
(Appendix B, Item 1)
Mechanical puller kit (Appendix B, Item 14)
Outside micrometer (Appendix B, Item 8)
Inside micrometer (Appendix B, Item 9)
Vernier caliper (Appendix B, Item 33)
Arbor press (Appendix B, Item 7)
MATERIALS/PARTS
Fifteen lockwashers (Appendix D, Item 252)
Two retainers (dual output)
(Appendix D, Item 338)
Cotter pin (Appendix D, Item 50)
Cotter pin (Appendix D, Item 19)
Three seals (Appendix D, Item 465)
Three retainers (Appendix D, Item 338)
MATERIALS/PARTS
(Contd)
Two
seals (dual output) (Appendix D, Item 465)
Gasket (Appendix D, Item 134)
Gasket (Appendix D, Item 110)
Gasket (Appendix D, Item 108)
Woodruff key (Appendix D, Item 564)
Bushing (Appendix D, Item 11)
Safety wire (Appendix D, Item 375)
GAA grease (Appendix C, Item 14)
Lubricating oil (Appendix C, Item 20)
Sealing compound (Appendix C, Item 42)
Mineral oil (Appendix C, Item 23)
REFERENCES (TM)
TM 9-2320-260-34P-2
EQUIPMENT CONDITION
Transmission power takeoff removed (para. 16-40).
I
a.
Disassembly
1. Remove six screws (7), lockwashers (6), cover (5), and gasket
(4)
from PTO housing (8). Discard
lockwashers (6) and gasket
(4).
2.
Remove retainer (1), spring (2), and ball (3) from PTO housing (8).
3. Remove safety wire (11) and screw (10) from shift fork ( 12). Discard safety wire (11).
4. Remove screw (15) and washer (14) from shift pin (13) and slide shift pin (13) out of two boots (9),
shift fork (12), and PTO housing (8).
5. Remove shift fork (12) from PTO housing (8).
6. Remove two boots (9) and retainers (17) from PTO housing (8). Discard retainers (17).
7. Remove two seals (16) from PTO housing (8). Discard seals ( 16).
16-232
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