TM-9-2320-260-34-2

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2

JULY 1994

TM-9-2320-260-34-2 - Page 633 of 863

TM

9-2320-260-34-2

16-41. TRANSMISSION POWER TAKEOFF REPAIR (Contd)

8.

9.

10.

11.

12.

13,

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

Remove cotter pin (1) from PTO housing (2) and input gear pin (3), Discard cotter pin (l).

Using drift punch, remove input gear pin (3) from PTO housing (2). Remove end with cotter pin

hole first.

Remove two thrust washers (4) and input gear (6) from PTO housing (2).

Remove two bearings (5) from input gear (6).

NOTE

Perform steps 12 through 24 for dual output shaft PTO.

Remove plug (17), spring (18), and ball (19) from cover (12).

Remove five screws (11), lockwashers (10), cover ( 12), and gasket (9) from PTO housing (2). Discard

lockwashers (10) and gasket (9).

Remove snapring (8) from reverse gear shaft (7).

Loosen jamnut (15) and remove eye bolt

(14)

and washer (13) from rear output shift pin (16).

Remove safety wire (25) from screw (24) and shifter fork (20). Discard safety wire (25).

Remove screw (24) from shifter fork (20) and rear output shift pin (16).

Using brass drift, remove rear output shift pin

(16)

from shifter fork (20) and cover (12).

Remove retainer (22) and boot (23) from cover

(12).

Discard retainer (22),

Remove seal (21) from cover (12). Discard seal (21).

Remove seal (31) from cover (12). Discard seal (31).

Remove snapring (30) from rear output shaft (27).

Using arbor press, remove rear output shaft (27) and clutch gear (26) from bearing (29) and

cover (12). Separate clutch gear (26) and rear output shaft (27).

Remove two snaprings (28) and bearing (29) from cover ( 12).

DUAL OUTPUT

16-234