TM-9-2320-260-34-2

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2

JULY 1994

TM-9-2320-260-34-2 - Page 695 of 863

TM 9-2320-260-34-2

16-49. DRIVE REPAIR

THIS TASK COVERS:

a. Disassembly

c. Assembly

b. Cleaning, Inspection, and Repair

APPLICABLE MODELS

M816

TOOLS

General mechanic’s tool kit

(Appendix B, Item 1)

Soft-head hammer (Appendix B, Item 47)

Arbor press (Appendix B, Item 7)

MATERIALS/PARTS

Lockwasher (Appendix D, Item 224)

Four lockwashers (Appendix D, Item 215)

MATERIALS/PARTS (Contd)

Two woodruff keys (Appendix D, Item 550)

Gasket (Appendix D, Item 102)

Gear oil (Appendix C, Item 22)

Antiseize tape (Appendix C, Item 50)

REFERENCES (TM)

TM 9-2320-260-34P-2

EQUIPMENT CONDITION

Power drive removed (para. 16-47).

a. Disassembly

1.

2.

3.

4.

5.

6.

7.

8.

Remove screw (8), lockwasher (7), and washer (6) from shaft (12). Discard Iockwasher (7).

Remove flange (5) from shaft (12).

Remove retaining ring (14) from housing (1).

Remove four screws (9), Iockwashers (10), housing (4), and gasket (3) from housing (1). Discard

gasket (3) and lockwashers (10).

Press shaft (12) and front bearing (13) out of housing (1).

Remove shaft (12) and rear bearing (2) from housing (4).

Remove two woodruff keys (11) from shaft (12). Discard woodruff keys (11).

Press bearing (2) and (13) from shaft (12).

16-296