TM-9-2320-260-34-2

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2

JULY 1994

TM-9-2320-260-34-2 - Page 696 of 863

TM 9-2320-260-24-2

16-49. DRIVE REPAIR (Contd)

b. Cleaning, Inspection, and Repair

1.

2.

3.

4.

5.

6.

7.

For general cleaning instructions, refer to para. 2-8.

For general inspection instructions, refer to para. 2-9.

Wrap male threads on breather (16) with antiseize tape.

Remove and inspect breather (15) for dents, stripped threads, and wear. Replace breather (15)

if damaged.

Inspect flange (5) for cracks, stripped or damaged

threads. Repair or replace flange (5) if damaged.

Inspect shaft (12) and housings (1) and (4) for breaks, cracks, stripped threads, and wear. Refer to

table 16-23, Drive Parts Wear Limits, for measurements. Replace shaft (12) or housing (1) or (4)

if damaged or worn past limits.

Inspect bearings (2) and (13) for wear. Refer to table 16-23, Drive Parts Wear Limits, for

measurements; Replace bearings (2) or (13) if worn past limits.

Table 16-23. Drive Parts Wear Limits.

WEAR LIMITS/TOLERANCES

NO.

ITEM/POlNT OF MEASUREMENT

INCHES

MILLIMETERS

1

Housing - bearing bore (2) - inner diameter -

maximum

3.1503

80.018

2,13

Bearings

Inner diameter - maximum

1.5743

39.987

Outer diameter - minimum

3.1491

79.987

4

Housing - bearing bore - inner diameter - maximum

3.1503

80.018

12

Shaft - outer diameter of bearing contact surface-

minimum

1.5747

39.997

16-297