TM-9-2320-280-20-2

TRUCK, UTILITY: M998 SERIES

TECHNICAL MANUAL; UNIT MAINTENANCE; VOLUME 2 OF 3

JANUARY 1996

TM-9-2320-280-20-2 - Page 392 of 951

TM 9-2320-280-20-2

4-85. WIRING HARNESS CONNECTOR REPAIR

This task covers:

a. Terminal-Type Cable Connector Repair

e.

Receptacle Assembly Repair

b. Male Cable Connector Repair

f.

Protective Control Box Lower Cannon Plug

c. Female Cable Connector Repair

Assembly Repair

d. Connector Assembly Repair

INITIAL SETUP:

Tools

Equipment Condition

General mechanic’s tool kit:

Battery ground cable disconnected (para. 4-73).

automotive (Appendix B, Item 1)

Connector repair kit (Appendix B, Item 165)

General Safety Instructions

Manual References

Remove all jewelry.

TB SIG-222

TM 9-2320-280-24P

WARNIN G

Remove all jewelry such as rings dog tags, bracelets, etc. If jewelry

or disconnected battery ground cable contacts battery terminal, a

direct short can result, causing instant heating of tools, severe

injury to personnel, or damage to equipment.

a. Terminal-Type Connector Repair

1. Strip cable insulation (1) from cable (2) to equal depth of terminal well (4).

2. Slide insulator (3) over cable insulation (1).

3. Insert cable (2) into terminal well (4) and crimp.

4. Slide insulator (3) over crimped end of terminal (5).

b. Male Cable Connector Repair

1. Strip cable insulation (6) from cable (7) to equal depth of terminal well (10).

2. Slide shell (8) over cable insulation (6).

3. Insert cable (7) into terminal well (10) and crimp.

4. Place slotted washer (9) over crimped junction at terminal (11).

5. Slide shell (8) over slotted washer (9) and terminal (11).

4-154