TM-9-2320-280-20-2
TRUCK, UTILITY: M998 SERIES
TECHNICAL MANUAL; UNIT MAINTENANCE; VOLUME 2 OF 3
JANUARY 1996
TM-9-2320-280-20-2 - Page 510 of 951
4-112. 200 AMPERE ALTERNATOR CABLE (12339317) REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
NOTE
Prior to removal, tag leads for installation.
1.
Remove tiedown strap (30), screw (31), clip (32), and 200 ampere cable (8) from starter (33).
Discard tiedown strap (30).
NOTE
Step 2 applies to M997 and M997A1 vehicles only. Step 3 applies
to M996, M996A1, M1097, and M1097A1 vehicles only.
2.
Remove assembled locknut (9), bolt (24), cable (8), and clamps (28), (25), and (27) from oil pan
bracket (26). Discard assembled locknut (9).
3.
Remove assembled locknut (9), bolt (24), cable (8), and clamp (28) from oil pan bracket (26). Discard
assembled locknut (29).
4.
Remove nut (19), washer (20), clamps (21), and (22), and cable (8) from compressor (18).
5.
Remove nut (15), lockwasher (16), cable (8), and clamp (17) from engine lift bracket (1). Discard
lockwasher (16).
6.
Remove nut (11), lockwasher (12), cable (8), and clamp (13) from water crossover stud (14). Discard
lockwasher (12).
7.
Slide back rubber boot (2) and remove nut (4), lockwasher (5), washer (6), fuse (3), insulator (7),
cable (8), and bushing (9) from positive stud (10). Discard lockwasher (5).
8.
Remove cable (8) from vehicle.
NOTE
Ensure terminals are clean before connections are made.
1.
Install bushing (9), cable (8), fuse (3), and insulator (7) on positive stud (10) with
washer (6), lockwasher (5), and nut (4). Tighten nut (4) to 10-15 lb-ft (14-20 N
•
m). Slide rubber
boot (2) over nut (4).
NOTE
For vehicles equipped with deep water fording kits, perform
step 2.
2.
Apply sealant to positive stud (10) and cable (8) so all exposed metallic surfaces are coated. The
sealant should be evenly applied with a minimum thickness of .06 in. (1.5 mm).
3.
Install clamp (13) and cable (8) on water crossover stud (14) with lockwasher (12) and nut (11).
4.
Install clamp (17) on cable (8) and engine lift bracket (1) with lockwasher (16) and nut (15).
b. Installation
a. Removal
Applicable Models
M996, M996A1, M997, M997A1, M1097,
M1097A1
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Two lockwashers (Appendix G, Item 191)
Assembled locknut (Appendix G, Item 131)
Lockwasher (Appendix G, Item 186)
Materials/Parts (Cont’d)
Tiedown strap (Appendix G, Item 308)
Adhesive sealant (Appendix C, Item 9)
Manual References
TM 9-2320-280-10
TM 9-2320-280-24P
Equipment Condition
• Battery ground cable disconnected (para. 4-73).
• Hood raised and secured (TM 9-2320-280-10).
TM 9-2320-280-20-2
4-264
Change 3
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