TM-9-2320-365-20-3

M1078 SERIES, 2 1/2-TON, 4 X 4, LIGHT MEDIUM TACTICAL VEHICLES (LMTV)

TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; UNIT MAINTENANCE; VOLUME NO. 3 OF 5

FEBRUARY 2006

CHANGE 3

TM-9-2320-365-20-3 - Page 771 of 1268

TM 9-2320-365-20-3

11-4. FRONT BRAKE PLUNGER ASSEMBLY REPLACEMENT/REPAIR

This task covers:

a. Removal

b. Disassembly

c.

Cleaning/Inspection

d. Assembly

e. Installation

f.

Follow-On Maintenance

INITIAL SETUP

Equipment Conditions

Front brake shoes removed (para 11-2).

Front brake air chamber removed (para 11-7).

Tools and Special Tools

Goggles, Industrial (Item 15, Appendix C)

Tool Kit, Genl Mech (Item 44, Appendix C)

Wrench, Torque, 0-175 lb-ft (Item 57, Appendix C)

Trestle, Motor Vehicle Maintenance (Item 45, Appendix

C)

Gloves, Rubber (Item 13, Appendix C)

Brake Plunger Seal Driver (Item E-3, Appendix E)

Materials/Parts

Solvent, Dry Cleaning (Item 71, Appendix D)

Grease, Automotive and Artillery (GAA) (Item 23,

Appendix D)

Rag, Wiping (Item 51, Appendix D)

Lockwasher (4) (Item 108, Appendix G)

WARNING

Wear appropriate eye protection when

working under vehicle due to the

possibility of falling debris. Failure to

comply

may

result

in

injury

to

personnel.

a. Removal.

(1) Remove wedge assembly (1) from plunger housing (2).

11-17