TM-9-2320-365-20-3

M1078 SERIES, 2 1/2-TON, 4 X 4, LIGHT MEDIUM TACTICAL VEHICLES (LMTV)

TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; UNIT MAINTENANCE; VOLUME NO. 3 OF 5

FEBRUARY 2006

CHANGE 3

TM-9-2320-365-20-3 - Page 777 of 1268

TM 9-2320-365-20-3

11-5. REAR BRAKE PLUNGER ASSEMBLY REPLACEMENT/REPAIR

This task covers:

a. Removal

b. Disassembly

c.

Cleaning/Inspection

d. Assembly

e. Installation

f.

Follow-On Maintenance

INITIAL SETUP

Equipment Conditions

Rear brake shoes removed (para 11-3).

Rear brake air chamber removed (para 11-8).

Tools and Special Tools

Trestle, Motor Vehicle Maintenance (Item 45,

Appendix C)

Goggles, Industrial (Item 15, Appendix C)

Respirator, Air Filter (Item 29, Appendix C)

Gloves, Rubber (Item 13, Appendix C)

Tool Kit, Genl Mech (Item 44, Appendix C)

Tools and Special Tools (Cont)

Wrench, Torque, 0-175 lb-ft (Item 57, Appendix C)

Brake Plunger Seal Driver (Item E-3, Appendix E)

Materials/Parts

Solvent, Dry Cleaning (Item 71, Appendix D)

Grease, Automotive and Artillery (GAA) (Item 23,

Appendix D)

Lockwasher (4) (Item 108, Appendix G)

WARNING

Wear appropriate eye protection when

working under vehicle due to the

possibility of falling debris. Failure to

comply

may

result

in

injury

to

personnel.

a. Removal.

(1) Remove wedge assembly (1) from plunger housing (2).

11-23