TM-9-2320-365-34-2

M1078 SERIES, 2 1/2-TON, 4 X 4, LIGHT MEDIUM TACTICAL VEHICLES (LMTV)

TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME NO. 2 OF 2

AUGUST 2005

CHANGE 2

TM-9-2320-365-34-2 - Page 135 of 1414

TM 9-2320-365-34-2

Change 2

3-87

3-11.

FLYWHEEL HOUSING REPLACEMENT

This task covers:

a. Removal

b. Installation

c. Follow-On Maintenance

INITIAL SETUP

Equipment Conditions

Starting motor removed (TM 9-2320-365-20-3).

Engine speed sensor removed (TM 9-2320-365-20-

3).

Engine removed (para 3-3).

Flexplate removed (para 3-10).

Crankshaft rear seal removed (para 3-9).

Oil pan removed (para 3-16).

Tools and Special Tools

Tool Kit, Genl Mech (Item 68, Appendix B)

Wrench, Torque, 0-175 lb-ft (Item 80, Appendix B)

Materials/Parts

Gasket Maker (Item 35.1, Appendix C)

Screw, Self-locking (10) (Item 253.1, Appendix F)

Personnel Required

(2)

a. Removal.

(1)

Remove bolt (1) from flywheel housing (2).

(2)

Remove two bolts (3) from flywheel housing (2).

NOTE

Step (3) requires the aid of an assistant.

(3)

Remove 10 self-locking screws (4) and flywheel

housing (2) from engine (5).

Discard self-locking

screws.

WARNING

Flywheel housing weighs approximately

75 lbs (34 kgs).

Attach a suitable lifting

device prior to removal.

Failure to

comply may result in injury to personnel

or damage to equipment.