TM-9-2320-366-34-2

M1083 SERIES, 5 TON, 6x6, MEDIUM TACTICAL VEHICLES (MTV)

TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME NO. 2 OF 4

AUGUST 2005

CHANGE 2

TM-9-2320-366-34-2 - Page 531 of 1434

TM 9-2320-366-34-2

Change 2

9-19

9-5.

FRONT AXLE DIFFERENTIAL PINION SEAL, YOKE SEAL AND DRIVE YOKE

REPLACEMENT

This task covers:

a.

Removal

b.

Installation

c.

Follow-On Maintenance

INITIAL SETUP

Equipment Conditions

Engine shut down (TM 9-2320-366-10-1).

Tools and Special Tools

Tool Kit, Genl Mech (Item 78, Appendix B)

Puller Kit, Universal (Item 51, Appendix B)

Wrench Set, Socket, (Item 84, Appendix B)

Multiplier, Torque Wrench (Item 42, Appendix B)

Driver, Differential Pinion Seal (Item 51, Appendix D)

Driver, Front and Rear Differential Yoke Seal (Item 54,

Appendix D)

Goggles, Industrial (Item 28, Appendix B)

Socket Set, Impact (Item 58, Appendix B)

Hammer, Hand, Soft Head (Item 33, Appendix B)

Tools and Special Tools (Cont)

Hammer, Soft Head (Item 33, Appendix B)

Wrench, Torque, 0-175 lb-ft (Item 92, Appendix B)

Sling, Cargo (Item 56, Appendix B)

Holding Bar, Pinion (TM 9-2320-366-20)

Materials/Parts

Sealing Compound (Item 76.3, Appendix C)

Seal, Plain Encased (Item 386.1, Appendix F)

Nut, Self-Locking (Item 193, Appendix F)

Screw, Cap (4) (Item 366.1, Appendix F)

Personnel Required

(2)

a. Removal.

(1)

Lift tabs from two bearing cups (1)

(1.1)Remove four screws (2) and two bearing cups (1)

from drive yoke (3).

Discard screws.

(2)

Slide drive shaft (4) from side to side and separate

universal joint (5) from drive yoke (3).

WARNING

Wear appropriate eye protection when

working under vehicle due to the

possibility of falling debris.

Failure to

comply may result in injury to personnel.

NOTE

There are two types of bearing cups, those

with tabs and those without.

Perform step (1)

on bearing cups with tabs.