TM-9-2815-220-34
ENGINE, WITH CONTAINER:TURBOSUPERCHARGED, DIESEL ,FUEL INJECTION ,90-DEGREE “V” TYPE, AIR - COOLED, 12-CYLINDER, ASSEMBLY; MODELS AVDS-1790-2C (2815-00-410-1203) AND AVDS-1790-2D (2815-00-410-1204)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL
TM-9-2815-220-34 - Page 471 of 532
3-180.
Fuel/Water Separator, AutomaTic
DraIn SysteM± aNd SoleNo²d
a.
Install a
new mouNting brackeT Gaske±
and
inStall fuel/water
separa±oR f
ilt
er
mounTIng brackeT
(fg.
3-37) on cyl±nDer
²o.
IL
anD
se
c
u
R
e
wITh
I
T
h
re
E
SCre\²!³ anD
OaT
w
a
sh
e
r
s
±
b²
±nstAll Fu²L/wAt²r s²pArAtOr FIlt²r On mOuntInG
brACk²t
And
s²Cur²
witH
twO
³ApsCr²ws,
lOCkwAsH²Rs And ´At wAsH²rs µ2¶ ·iG¸ 3-36), And On²
lOw²r ³Aps³R²w¶ LO³kwAsH²1¹ And plAin wAsh²r µ3)º
»OnneCt ¼Uel Outl²t hOs² ½7) tO bulkH²Ad elbOw And
tO ¾¿lt²À elbOwÁ »Onn²³t Fu²l inL²t HOs² ½Â) tO ÃIlt²À
²lbOwÄ
c±
±NstAll Ass²mbL²d FÅlt²R dÀAIn HOs², BÀACk²t
And drAIn COCk ½FÅGÆ 3Ç35) On dAmp²À hOusInG stud
And seCuR² witH selFÇlO³kInG nutÈ ÉnstAlL AutOmAtIC
wAt²R drAin mOuntInG
BÀA³k²t, COntÀOl mOduL²Ê
sO˲nOId vALv² And F¿ttInGs As An Assembly On
CrAnkCAs² And
s²Cur²
WÌtH
thr²e sCR²ws And
lO³kwAsh²Às ½Í, ·IGÎ 3Ç34)Ï »Onn²³t Ass²mBled пlt²À
drAin hOs² At sOl²nOId vAlv² nippl² ½4) And At ·ILѲÀ
²LBOw µ3)Ï ÒnstAlL ³usHIOn²d ClAmp ½Ó) On wAt²r L²V²l
PRObe L²Ads µ2Ô And s²³ur² ³LAmp tO ÕOÖ
l³
Cy×Ind²À
bARrel shÀOud WØth mAChin² sCr²wÆ
c±
´nStaLl tWo WatEµ level
pÙobÚS (ÛÜ ¾IÝÆ
3¶36·
mAk¸Ng
Sure
that
T
h
e
p³obe
FroM
the
upper
)
I
c
o
1
m
e
c
t
O
r
OF ThÞ ßOnàáoL idÞnTIFIÞd by âed ãHäInK
àubeÜ
Is INsTalled
i
The upper filTe³ ope´I´Gµ ¶NsTall
cUsHIoNed cLaMp o· probe
LÞåds
aNd InsTa¸¸
CLAmp
lock washer
A
n
d
capscrew (1) on f
e
L
/
w
ate
æ
s
ep
A
ra
ç
toR ¹±ltEr.
3-´8´µ
³hRottLe
´iNkage
Cross SHaft and
BRaµkets
)
)
1
ÉnstALl A new³AmshAFt²nd plAt² GAsk²t And instAll
thÀOttl² LinkAG² ³rOss sHAFt ½Ó2è ¾iGÄ 3é33)¶ CAmsHAFt
²nd plAt² µê0)è wItH tA³hOm²t²r drIV² AdApt²r µêê)
InstAll²d, As An Ass²mbËyÁ ë²Cur² tO ÕOÏ ìí ³ylind²R
witî On² CApsCÀew
And
lOïkwAsh²À µ9Ô And tO
dAmp²ðñ hOusInG with twO Ass²mbL²d wAsh²À bOlts
½8)È òOsItiOn prImAÀy Fu²l Ðólt²À And brA³ket µ6) On
CAmsHAFt ²nd pLAt² And s²Cur² tO ³yLinder wIth twO
³Aps³r²ws And ËOCKwAsH²rs ½ô)Î õnstAlL mAnuAL Fu²L
shutOFF rOd tHrOuGh ÐöOnt shr÷ud, øAnd s²CuÀ² tO
mAnuAË Fu²l shutOF· L²v²r ½4) wIth ùAt wAsH²r And
³Ott²r pIn µ3). »H²³k ·úr Full, FÀe² tÀAv²lû ±nstAll
AdjustAbl² ÀOd thROuGî üýOnt shÀOud AnD se³ur² tO
InJ²³tþOn pump Fu²l l²ÿ²À µ2Ô wItî s²lFĀLO³kInG nuāº
And CApsCr²w ½Ă)È ă²F²r tO pArAGÀApH 2Ą2ąĆ, FOr
Adćustm²nt pÀOC²dur²sĈ
3¶´82·
PrI¶ary Fue· FI·teR
ÒnstAlL pÀimAây Fu²L ·ĉlt²À OutL²t ²LbOw µĂĊ, FIG.
3ç278Ô And COnstAnt Bl²ed AdApt²r µĂĊ, FIGÁ 3Ç282Ô In
ÐþLt²Àċ Òn
s
tA
ll
'
Assembl²d FIlt²Čč ½7Ď ¾ĉGď 2Ç67) In ÐIlt²À
brA³k²t ½8Ô And s²³uÀ² by tIGhtenInG twO selFÇ
lO³kInG nuts in Đlt²À bÀACk²t ½6)Á ë²² ÐiGuÀ² 2Ç67,
2Ç6đ And 2Ç68¸Ē ·ēÀ pOsitIOn OF ·iLt²r in brACk²tÈ
TM
9-28±5²³³0²34
3¸´83¹
¸nTake ¹aNIºold Assembly
a.
ÉnstALl sIx n²w IntAk² mAniFOld GAsk²Ĕs And
InstAlL RIGht IntAke mAnIĕúLd µĖ, F¿Gº 3Ç3ėÔ, And tuÀĘ
bOsupeR³hArG²r AiÀ OutLet ÞlbOw ½ÂÔ As An Ass²Mbly
On the ³ylInders And s²³ure Węth eIGhte²n plain
nuts And lO³kwAsh²Às ½3, ÐIGÎ 3Ě32Ôě ë²³uR² IntAk²
mAniĜĝld tub² ùAnG² nutsě
bº
ĞOnn²³t G²n²rAtOr v²nt HOs²
(1·
tO intAk² mAnğ
I·OLd ²ËbOw ½2)È ½ĠOd²l ġĢģëĄê79ĤÇ2» OnlyÔÁ ±nstALl
l²Ft IntAk² mAnIÐĥËd Ass²Ħbly In the sAm² mAnneRď
3-»84·
CylindeR »ead OIl DraIN ´INes
²³
¹nsTa¸l
nħw ¾ĨAà wa
S
h
ers o
n s
I
x
C
y
lI
n
de
r
h
ea
d
ĩIL tubÞ
bolts (J,
FºG»
3¶31 )
,
I¼s±A¸l bo¸TS Th
R
ĩu
g
H
ºnteR»e¼iaTe oil dR½¾O
T
u
B
e
s aNd I½sTal¸ ¾ew f¸aT
i
was¿ers on
b
o
l
¿s
±
±nĪTall īighà Ĭáonà dáAIn àube (Ûĭ
Àront Á2)
a
n
d
Àea1Á
´µ¶
c
y
lI
n
d
Er
hĮAd
OIį
dİıi
n
tUbes Á3) aS
aN
aSÂeMbly
On
c
y
lI
n
d
E
R
Ã
aÂD
Tigh
¿Än
sIx
BOl
t
s
·1¸
sEcÃRinG
tuBes to
´
y
l
¼
N
d
e
Rs
Á
Äns±ÅLl
locKINg Wire securinG bolTs anÆ TIÇÈTÉn a¸l hose
c¸aÊps» ËNsTa¸¸ ¸efT cy¸INder Èead
oiL dáIJIn àuijes In
àhe
s
åm
e
m
a
nn
e
r
Á
b½
ĴnstAll tuÀBOsup²rĵhArG²r OIl dÀAiN tuB² µĕĶGĈ
3Ç3Ċ) And hOs²s On rIGht R²AÀ ³YlIndeÀ h²Ad OIl dķĸIn
tub² And LOOsely instALl hOse ClAmpsÖ ĹnstAll tub²s,
HOs²s And ClAmps As An Ass²mbly On r²AR ³ylInd²À
H²Ad OIl drAin mAnIFĥLd tub² And tIGHten HOs²
CLAmpsĈ ÒnstALl L²Ft À²Ar CyLInder h²Ad OIL dÀAin
tub² And turBOsup²ÀChAÀG²r OiL dÀAIn tuB² And
HOs²s In tH² sAm² mAnneÀÖ
cµ
±nstAlL new dRAIn tub² GAsket And InstAll leFt
r²AÀ ³yLIndeÀ heAd Oil dRAin tub² On OIl pAn And
s²³ur² witH twO CAps³r²ws And lOCkwAsî²Rs µĕIGÎ
3Ç29)Æ ÒnstAlL öIGht À²AÀ ½ĕĺGÎ 3Ç26) And riĻht FrOnt
½ĕļGÁ 3Ç27) And L²Ft ·öOnt ½ÐiGÖ 3Ç28) ³yLind²r H²Ad Oil
drAIn tub² In tH² sAm² mAnn²ÀÄ
3-´85·
¹aNI¼old »eaTeR ³u½es¾ So·e¿oids
and FI·TeR
a±
ÒnstALl L²Ft ½Ă2 ĽľGď 3ç2Í) And rIGht µÓĂ) À²Ar
³²nt²r shÀOuds On ACC²ssOry drIv² HOusInG And s²ğ
³ur² with thre² mA³hIn² s³rews And ËO³kwAshers
½ĂĊ)È ±nstAlL hOse ³lAmp µ9Ô On ³RAnkCAs² ĿR²Atî²r
tub² te² hOseÈ ŀnstALË Łube ³rOsĪ ½łÔ Ńnd elbOw
tHrOuGh RIGht ÀeAÀ ³enteR shROud And ń²Ņņre wItî
ùAt wAsh²r And nutÈ ŇOsItIOn sOlenOId brA³k²tň sOLğ
²nOId vAlv² ½6Ô¶ ³h²³k vAlv² ½7), And ÐIttInGs On L²Ft
À²Ar C²nt²À shrOud And seCur² WÌtH tHr²² Ass²mʼn
b˲d wAsheÀ BOlts ½Í)Ŋ ÒnstAll mŋnIFúËd Fu²l heAt²r
Ĭuel
RETu¹ hOSE º»¼
t
h
R
ou
Ýh
leÅt rÄar centEr ÃHrouÆ
Çnd ÈoÉneÈt
To
¶
h
E
·
k
valVe
Ōlbowě
ÉōŎTŏll Őu
e
L
RetÊË HoSe SHÌouD GroMMEt Í3)Î
őnĪTall TwO
ÏooP
cl½MpS on
İIghT manIFŒld heåTÞœ ĬŔEl ŕÞàuŖ ŗubE
aNd c
on
n
e
cT
ÐuÑe to SolenoiD
½¾¾ ¿ ÀÁ
anÒ
sÞŘuæe
¸oop
ïLamp wIàH m
a
cHI
Ne
scRew Á2ÓÔ
řHŚnś²
¾
3Â240.± Ã3Ä2Å0Æ2
ŜLŝŞşŠ
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