TM-9-2815-220-34
ENGINE, WITH CONTAINER:TURBOSUPERCHARGED, DIESEL ,FUEL INJECTION ,90-DEGREE “V” TYPE, AIR - COOLED, 12-CYLINDER, ASSEMBLY; MODELS AVDS-1790-2C (2815-00-410-1203) AND AVDS-1790-2D (2815-00-410-1204)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL
TM-9-2815-220-34 - Page 467 of 532
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c.
Install Spring cl±p on loweR R²ght ³EaR of CRank-
Ca´µ and ´ECuRE w²th maCh±nµ sCrµw and loCk
WashµR (F±g. 3¶59)· L nstall lowµr R²ght rµaR µNg±nµ
´hRoUD on EnG¸NE aND ¹ngAgº SpR¸Ng Cl±p» ¼n½tall
Cyl±nDEr basE ¾hRoUd on µng±nE SH¿'oUd and sµCurE
ÀÁTH two maCH±nE sCrEw´Â ¼nsÃaLl
6R
CYL±ndµr baFÄlE
and ´ECurµ to LowµR 1űgHT Rµar Eng²nE sHRoud w²tH
maCH²nE sCrEw (IJg» 3¶58)» In´taLl lEft LowER sHrou<L,
basÆ shroUd and Cl±p, aND CÇl²ndER bafÈlµ ±n thE
samµ maNNµR.
d.
In´Tall uppEr R±gHt Camshaft d³±vµ sHÉuD ÊÈËgÌ
Ͷ57Î on Eng¸nE and sÏCUrµ to lowEr r±ght RµaR µnÐ
ѱnµ shRoÒD ÓÔTh maCH±nµ sCrµw. ¼nstall lowER
r²ÑHT CamÕHaft dÖ;vµ shrouD on ENg±nE aNd sECuRµ
To uppµR R±gHT CamsHaft ´HRoUd and lowµr R±ght
µNײnµ shroUd w²tH two maCH±Nµ sCRµwsØ Install
LµÄT CamsHaÄt dÙÚVµ shroUds ±N TÛµ samµ mannµr·
3-172±
Throt±le ControL,
FueL Shu±off Rod
and Th²ot±³e ´ever
a.
Ünstall lEvER sUppoRtÝ shaÄt and ±ntErmEd±atµ
lµvµr (ÍÝ fÞgß Í¶55)à as an assEmbláâ and REtUM
´pr±NÑ bRaCkEt (8) on FRont fan dR±vµ HoUs±Ng aNd
´µCãRµ Óäth tHrµµ ´µLFåloCk±ng nUts
(²³
a´ lµ
Install ±nTErmEd±atE tHæçottLµ Lµvµr ´Upport
(èé êëÑì 3¶55íî), sHaFT and THrotTLµ LEVEr aNd sECUrµ
Àïtð THrEE ´µLĶloCK²nÑ nUTs and ñòat wasHErs
¶·¸
b¹
óonnECT tHrottLµ lµvµr rµÃUM spr±Ng
º»,
f±gí
Ͷ5ô) to rEturn sprõng bRaCkEt (8) and ±NtERmEd²atµ
THrOtTLµ lEvEr (3)ö ÷Nstall tHrottøµ adjUstabLµ ùoD Ê5)
on ÞntµrúµD±atE tHroTtlµ lµvµR and sµCuRµ ÓûtH
´µLf¶loCk±ng NUt and maCh±Nµ bolü(4). ¼Nstalý tHRoTþ
tLµ rod (2) on ±NtErmµD±atµ ÿhRotTĀµ lµvµr and oN
±nJµCT²on pump and sµCURµ āĂtH Two sµlFăloCk±ng
nUtĄ, maCH±nµ bolt, and onµ Èąat wasHµR ÊĆ)·
I
B¼½¾
I
n
¾
ta
L
l
ćHĈOĉĉLĊ
rOd
(5, fig.
3-55.1) and
secure
to
iNtermediate
throtL±e
²ever with o³e
selF-²ock´Og NUtµ MacHine bol¶ a³D ·lat
waher (4).
Co³¸ecT ThRo¹T±e roD To fuel I³jecTºo³ p»Mp lEveR
a¸D Sec»Re wITh Sel¼-Jo½KI³g nut¾ Mac¿I³E bolT A³d
À²Át
wÁShER
Â3)Ã
ijSTAl² ÁDÅuÆTAblE roD
Ç2) A³d
Sec»re wºTh oÈE SE
l
¼-
l
ocÉI
N
g ³»T A³D MÁcHIÊË bolT
±1²³
c±
Install sHUt oFF spr±ng braCkEt Êċ) f±gÌ 3å5Č oN
FUµl ±čϵCT±on pump and ´ECUrE ÓûtH two CapsCrµws
Ê5ď· ĐonNđCt maNUal fUµl ´HUTĒofē spr²ng (Í) To
spR²ĔÑ braCkµT and ²nĕµCT²on pUmp lµvµrĖ ėNsTalL
maĘUal Äuµl sÛutęoFÄrodÊ2ďon ±nĚECT±on pUmp Lµvµr
aně sµCUrE ĜĝtH Ğlat washEr and nµw CotTER p±n (î)ì
C±
J¿
¼n
STa
LL
SpRº³g bRa½KeT Ç4¾ ¼igÌ 3-ÍÎÏÐ) o³ ¼»E²
I¸jecTºo³ p»ÑP a³D
Sec»Re wIT¿
ThREe ½APSÒRewS
a¸D ÓocÔwaÆÕERS Â5)Ö ×o³³ecT MA³»A² ¼»Øl Sh»TÙof¼
RoD
Â2) To ¼uEl ºÚÛjecTÜo³
pUmp
leVER Á³D ÆEc»RE
wºÝh o³e coTTeR pi³ AnD ¼lat wÞSheR ßà)à ánSTAl±
Ma³âa² ·uEl S¿ãT-o¼¼ Rod SprIng Â3) on brA½KET A³D
±eveäå
TM 9-28´5-220-34
3À173Á
µU²bosUpercharger Base¶ SUppor±s·
and Tie RoD
a²
ÜNstalL R±ghT tURbosupµrChaRgµR ğoUnøng ba´µ
´UppoĠġ oN tRaNsm±ss±on adaptµR aĢd sECURģ w±TH
slottµd nUtÝ bolt and CotTµR p±N Êñ±gí 3¶53)Ì ĤnstalL LºFt
sUppoĥT ²n THE ´amE maNnµrĦ
AÂÃÄ
In´talL r²gHt TurbosUpµrChargµr moUNt±NÑ
ba´µ ´Upport oN TraN´m±ss±oN adaptµħĨ and sECURµ
Óĩth ´loTtEd nUt, bolt and CottER p±n (F±gĪ 3å5Íďì InÐ
´tall Lµft suppoīĬ ±n a ¾±m±ĭar manNEr ExCµpt al´o
±nstalL thµ o±l f±llµR tUBE UppER sUppoĮġ (f±gì 3¶53Ħį)İ
ÅÆ
I
³STA
ll
TºE
æoçl
èlAMP
ÆéÁT
unD
T»RBoÆ»PErêhARgEë TÜì RoD o¸ íRî³ÆMiÆïºo³ ðDAñTòó
A³D SE½uRE SôAT õ³D TIö RoD To í÷³ÆMiÆƺo³ ðD:øPT½R
wºth
tºE
ıIJd
ijlĴmpĵ
two
ùApÆúREwS
:Ķnķl
locû waSherSü
ý³S ¹A
II
lþfT
Á¸D
RÜght
TurboSuPERÿHargĀr Mou³ting bîSES on Tºā Ăod Ánd
moãntÜng bASE
SupPorTS
and
Săÿ»re
wIth
foU
ĄaPScRewS a³D locKwaShąrS ÂĆºgć Ĉĉ-53ĊÏ
ÇÈÉÊ4Ë
¸ueL Injection PUmp O¹L In³e± Hoseº
»urbos¼percharger Oi½ IN³et ¾ose·
and ¿Àre Extingu¹sÁer µUÂe
AÌ
Ünstall CUsh±oNEd Clamp on F±rµ µXt±NgU±´HEr
Tube
ĸ8Ĺ
fÜgċ
3-52)
a³d º³STAll
TuČe
o³ E³gº¸EÃ
č³STal² T»rboS»pErchARgER oIl º³±ET hoSe Elbow
Íi
0)
±N
c
a
M
p
er anD
·ºlter HoUSi³g.
ĎďSTall
cuSHioned
c±amp on t»RboSuĐercHaRgEr oi² i³leT HoSE Â9) a³D
co³ne½t
hoSe
to
e²bow
\n
DAMpER
a³d
đ²ter
hoãïI³gĒ
ĺ.Ć· ĻnsTalļ CUsh±onEd Clamp Ê9, ıgĽ 3¶52ľĿ) on F±rµ
Ext±N×U±shEr tUbµ aND ±NsTall tUbµ oN µNg±nEÌ ÷nÐ
stall CUsh±onEd Clamp on tURbosUpERCHargER o±L
±nlµt Ho´µ (Ćŀ)â and ConnµCt Hosµ to
elbēw i
n dampµR
aNd f±lTµr HoUs±ngì
ÎÏ
Pos±t±oN Cush±onµd Clamp (Ć, F²gĦ ÍĒ52) on F²rµ
EŁt±ngU±sHEr tubµ Ê8) as ´hown aĢd aL±nµ w²tH
Clamp on o±L ²nLµT Hosµ and sECurµ CLamps To ÄłoNT
ŃaN dńvµ Hou´²nÑ
wIĔH
sµlĶLoCk²ng nuTŅ óoNnµCT
Äuµl ²nĕECt±on pump o±l ±NlµT hosE
ÐÑ)
at dampµr
hoUs±nÑ and at ±nJECt±oN pUmpŅ
bÒÃÒ
ņo´²t²oN CUsH±oNµd Cøamp On F²Rµ µxtŇNň
gU±shµr tubE as shown ±N IJgURE Íʼnô2íĆ and al±Nµ
w±tH Clamp on o±l ±NlEt Hosµ and sµCUrµ Clamps to
fRont Fan dR±VE hoUs±ng w±th ´ElēŊŋoCŌ±Ng NUtì ōonň
NµCt Fuµl ±ŎŏµCt±on pUmp o±L ±NlEtŐ hosµ Ê8) at dampµR
hoUs±nÑ aNd at ±nJµCt±on pUmpŅ
ÇÓÉÊ5Ë
¸UeL InLe± and RetU²n Ãose anD
Crankcase Brea±he² TuÂe
A³
INstall a nEw brEatHµR tubµ adaptEr gaskEt on
CranksHaÄt dampµr aNd ılTEr hoUs²Ng. InsTaòL
bRµatHEr tUbµ adaptµR
Ô»,
f±g. 3¶5ő) on HoUs±nÑ aNd
sECuRµ Óûth two sEŒFœloCk²ng NUts· Ünstall C³ANkŔ
CasE brEatHER TUbµ ÓŕtH Clamps aNd hosEà t±gHtµn
hosE Clamp (5) sECUr±ng BrµaTHEr TUbµ to ŖdapTµrŗ
óonnµCt FUEl ±Nصt ho´µ (ř) anD tHµ µlµCtR±Cal
leĕD
(2)
aT tHµ FuEl ±nJECT²on pumpĦ Install two CusH±oNµd
Ch
a
N
g
µ
Õ
µ·237
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