TM-9-2815-220-34

ENGINE, WITH CONTAINER:TURBOSUPERCHARGED, DIESEL ,FUEL INJECTION ,90-DEGREE ā€œVā€ TYPE, AIR - COOLED, 12-CYLINDER, ASSEMBLY; MODELS AVDS-1790-2C (2815-00-410-1203) AND AVDS-1790-2D (2815-00-410-1204)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL

  TM-9-2815-220-34 - Page 467 of 532

)
c.
Install Spring cl±p on loweR R²ght ³EaR of CRank-
Ca“µ and “ECuRE w²th maCh±nµ sCrµw and loCk
WashµR (F±g. 3¶59)· L nstall lowµr R²ght rµaR µNg±nµ
“hRoUD on EnG¸NE aND ¹ngAgº SpR¸Ng Cl±p» ¼n½tall
Cyl±nDEr basE ¾hRoUd on µng±nE SH¿'oUd and sµCurE
ƀƁTH two maCH±nE sCrEw“Â ¼nsƃaLl
6R
CYL±ndµr baFƄlE
and Ā“ECurµ to LowµR 1űgHT Rµar Eng²nE sHRoud w²tH
maCH²nE sCrEw (IJgĀ» 3¶58)Ā» InĀ“taLl lEft LowER sHrou<L,
basƆ shroUd and Cl±p, aND CƇl²ndER bafƈlµ ±n thE
samµ maNNµR.
d.
InĀ“Tall uppEr R±gHt Camshaft d³±vµ sHƉuD ƊƈƋgÌ
ĆĀ¶57Ǝ on EngĀønE and sƏCUrµ to lowEr r±ght RµaR µnƐ
ѱnµ shRoƒD ƓƔTh maCH±nµ sCrµw. ¼nstall lowER
r²ÑHT CamƕHaft dƖ;vµ shrouD on ENg±nE aNd sECuRµ
To uppµR R±gHT CamsHaft “HRoUd and lowµr R±ght
µNײnµ shroUd w²tH two maCH±Nµ sCRµwsƘ Install
LµÄT CamsHaƄt dƙƚVµ shroUds ±N TÛµ samµ mannµrĀ·
3-172±
Throt±le ControL,
FueL Shu±off Rod
and Th²ot±³e “ever
a.
Ünstall lEvER sUppoRtƝ shaƄt and ±ntErmEd±atµ
lµvµr (ƍƝ fƞgß ĆĀ¶55)Ć  as an assEmblÔâ and REtUM
Ā“pr±NƑ bRaCkEt (8) on FRont fan dR±vµ HoUs±Ng aNd
“µCĆ£Rµ ƓƤth tHrµµ “µLFĆ„loCk±ng nUts
(²³
a“ lµ
Install ±nTErmEd±atE tHæçottLµ Lµvµr “Upport
(ĆØĆ© êëÑì 3¶55Ć­Ć®), sHaFT and THrotTLµ LEVEr aNd sECUrµ
Àïtư THrEE “µLĶloCK²nƑ nUTs and ñòat wasHErs
¶·¸
b¹
óonnECT tHrottLµ lµvµr rµÃUM spr±Ng
ĀŗĀ»,
f±gí
ĆĀ¶5Ć“) to rEturn sprƵng bRaCkEt (8) and ±NtERmEd²atµ
THrOtTLµ lEvEr (3)ö ÷Nstall tHrottøµ adjUstabLµ ùoD Ê5)
on ƞntµrúµD±atE tHroTtlµ lµvµR and sµCuRµ ƓƻtH
“µLf¶loCk±ng NUt and maCh±Nµ bolü(4). ¼Nstalý tHRoTþ
tLµ rod (2) on ±NtErmµD±atµ ĆæhRotTµ lµvµr and oN
±nJµCT²on pump and sµCURµ āĂtH Two sµlFăloCk±ng
nUtĄ, maCH±nµ bolt, and onµ ƈąat wasHµR ƊĆ)Ā·
I
B¼½¾
I
n
¾
ta
L
l
ćHĈOĉĉLĊ
rOd
(5, fig.
3-55.1) and
secure
to
iNtermediate
throtL±e
²ever with o³e
selF-²ock“Og NUtµ MacHine bol¶ a³D ·lat
waher (4).
Co³¸ecT ThRo¹T±e roD To fuel I³jecTºo³ p»Mp lEveR
a¸D Sec»Re wITh Sel¼-Jo½KI³g nut¾ Mac¿I³E bolT A³d
À²Át
wƁShER
Ƃ3)ƃ
ijSTAl² ƁDƅuƆTAblE roD
Ƈ2) A³d
Sec»re wºTh oÈE SE
l
¼-
l
ocƉI
N
g ³»T A³D MƁcHIƊƋ bolT
±1²³
c±
Install sHUt oFF spr±ng braCkEt Ɗċ) f±gÌ 3Ć„5Č oN
FUµl Ā±ÄÄŽĀµCT±on pump and Ā“ECUrE ƓƻtH two CapsCrµws
Ê5ÄĀ· ĐonNđCt maNUal fUµl Ā“HUTĒofē spr²ng (ƍ) To
spR²ĔÑ braCkµT and ²nĕµCT²on pUmp lµvµrĖ ėNsTalL
maĘUal Ƅuµl sƛutęoFƄrodÊ2ďon ±nĚECT±on pUmp Lµvµr
aně sµCUrE ĜĝtH Ğlat washEr and nµw CotTER p±n (Ć®)Ƭ
C±
JĀæ
¼n
STa
LL
SpRº³g bRa½KeT Ƈ4¾ ¼igÌ 3-ƍƎƏƐ) o³ ¼»E²
IĀøjecTĀŗo³ pȄP a³D
Sec»Re wIT¿
ThREe ½APSƒRewS
aĀøD ƓocƔwaƆƕERS Ƃ5)Ɩ Ɨo³³ecT MA³»A² ¼»Øl ShĀ»Tƙof¼
RoD
Ƃ2) To ¼uEl ĀŗĆšĆ›jecTÜo³
pUmp
leVER Á³D ƆEcĀ»RE
wĀŗĆh o³e coTTeR pi³ AnD ¼lat wƞSheR ßà)ƃ Ć”nSTAl±
Ma³âa² Ā·uEl S¿ãT-o¼¼ Rod SprIng Ƃ3) on brA½KET A³D
±eveäÄ
TM 9-28“5-220-34
3ƀ173Ɓ
µU²bosUpercharger Base¶ SUppor±s·
and Tie RoD
a²
ÜNstalL R±ghT tURbosupµrChaRgµR ğoUnøng ba“µ
“UppoĠĔ oN tRaNsm±ss±on adaptµR aĢd sECURģ w±TH
slottµd nUtƝ bolt and CotTµR p±N Êñ±gĆ­ 3¶53)Ì ĤnstalL LĀŗFt
sUppoĄT ²n THE “amE maNnµrĦ
AƂƃƄ
InĀ“talL r²gHt TurbosUpµrChargµr moUNt±NƑ
ba“µ “Upport oN TraN“m±ss±oN adaptµħĨ and sECURµ
Ɠĩth Ā“loTtEd nUt, bolt and CottER p±n (F±gÄŖ 3Ć„5ĆÄĆ¬ InƐ
“tall Lµft suppoīĬ ±n a ¾±m±ĭar manNEr ExCµpt al“o
±nstalL thµ o±l f±llµR tUBE UppER sUppoĮĔ (f±gì 3¶53Ħį)İ
ƅƆ
I
³STA
ll
TĀŗE
ƦoƧl
ĆØlAMP
ƆƩƁT
unD
TĀ»RBoÆ»PErĆŖhARgEĆ« TÜì RoD oĀø Ć­Rî³ÆMiÆïºo³ ưDAƱTòó
A³D SE½uRE SĆ“AT õ³D TIƶ RoD To í÷³ÆMiÆÆºo³ ưD:ĆøPT½R
wĀŗth
tĀŗE
ıIJd
ijlēmpĵ
two
ùApÆúREwS
:Ķnķl
locû waSherSü
ý³S ¹A
II
lþfT
Á¸D
RÜght
TurboSuPERĆæHargĀr Mou³ting bĆ®SES on Tºā Ăod Ɓnd
moãntÜng bASE
SupPorTS
and
Săÿ»re
wIth
foU
ĄaPScRewS a³D locKwaShąrS ÂĆºgć Ĉĉ-53ĊƏ
ƇƈƉƊ4Ƌ
¸ueL Injection PUmp O¹L In³e± Hoseº
»urbos¼percharger Oi½ IN³et ¾ose·
and ¿Àre Extingu¹sƁer µUƂe
AÌ
Ünstall CUsh±oNEd Clamp on F±rµ µXt±NgU±“HEr
Tube
ĸ8Ĺ
fƜgċ
3-52)
a³d º³STAll
TuČe
o³ E³gº¸EÃ
ÄĀ³STal² TĀ»rboSĀ»pErchARgER oIl º³±ET hoSe Elbow
ƍi
0)
±N
c
a
M
p
er anD
·ºlter HoUSi³g.
ĎďSTall
cuSHioned
c±amp on tĀ»RboSuĐercHaRgEr oi² i³leT HoSE Ƃ9) a³D
co³ne½t
hoSe
to
e²bow
\n
DAMpER
a³d
đ²ter
hoãïI³gĒ
Äŗ.Ć· Ä»nsTalļ CUsh±onEd Clamp Ê9, ıgĽ 3¶52ľĿ) on F±rµ
Ext±NƗU±shEr tUbµ aND ±NsTall tUbµ oN µNg±nEÌ Ć·nƐ
stall CUsh±onEd Clamp on tURbosUpERCHargER o±L
±nlµt Ho“µ (Ćŀ)Ć¢ and ConnµCt Hosµ to
elbēw i
n dampµR
aNd f±lTµr HoUs±ngì
ƎƏ
Pos±t±oN Cush±onµd Clamp (Ć, F²gĦ ƍĒ52) on F²rµ
EŁt±ngU±sHEr tubµ Ê8) as “hown aĢd aL±nµ w²tH
Clamp on o±L ²nLµT Hosµ and sECurµ CLamps To ÄłoNT
ŃaN dńvµ Hou“²nƑ
wIĔH
sµlĶLoCk²ng nuTŅ óoNnµCT
Ƅuµl ²nĕECt±on pump o±l ±NlµT hosE
ƐƑ)
at dampµr
hoUs±nƑ and at ±nJECt±oN pUmpŅ
bƒƃƒ
ņo“²t²oN CUsH±oNµd CĆøamp On F²Rµ µxtŇNň
gU±shµr tubE as shown ±N IJgURE ĆÅ‰Ć“2ƭĆ and al±Nµ
w±tH Clamp on o±l ±NlEt Hosµ and sµCUrµ Clamps to
fRont Fan dR±VE hoUs±ng w±th Ā“ElēŊŋoCŌ±Ng NUtƬ ōonň
NµCt Fuµl Ā±ÅŽÅĀµCt±on pUmp o±L ±NlEtŐ hosµ Ê8) at dampµR
hoUs±nƑ aNd at ±nJµCt±on pUmpŅ
ƇƓƉƊ5Ƌ
¸UeL InLe± and RetU²n Ãose anD
Crankcase Brea±he² TuƂe
A³
INstall a nEw brEatHµR tubµ adaptEr gaskEt on
CranksHaƄt dampµr aNd ılTEr hoUs²Ng. InsTaòL
bRµatHEr tUbµ adaptµR
Ô»,
f±g. 3¶5ő) on HoUs±nƑ aNd
sECuRµ Ɠƻth two sEŒFœloCk²ng NUtsĀ· Ünstall C³ANkŔ
CasE brEatHER TUbµ ÓŕtH Clamps aNd hosEĆ  t±gHtµn
hosE Clamp (5) sECUr±ng BrµaTHEr TUbµ to ŖdapTµrŗ
óonnµCt FUEl ±Nصt ho“µ (ř) anD tHµ µlµCtR±Cal
leĕD
(2)
aT tHµ FuEl ±nJECT²on pumpĦ Install two CusH±oNµd
Ch
a
N
g
µ
ƕ
µ·237


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