TB-9-2320-335-13-P
TRUCK, UTILITY: EXPANDED CAPACITY, IAP/ARMOR READY
TECHNICAL BULLETIN; OPERATOR AND FIELD MAINTENANCE AND REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INSTRUCTIONS
MAY 2008
TB-9-2320-335-13-P - Page 162 of 680
TB 9-2320-335-13&P
5-12
5-18.1. TRANSFER CASE OIL SEALS REPLACEMENT (SERIAL NUMBERS 300000 AND ABOVE)
This task covers:
a. Front Oil Seal Removal
c.
Rear Oil Seal Removal
b. Front Oil Seal Installation
d.
Rear Oil Seal Installation
INITIAL SETUP:
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Maintenance and repair shop equipment:
automotive (Appendix B, Item 2)
Special Tools
Front seal installer (Appendix B, Item 96)
Rear seal installer (Appendix B, Item 95)
Drive handle (Appendix B, Item 60)
Materials/Parts
Four lockwashers (Appendix A, Item 145)
Seal, lockwasher (Appendix A, Item 298)
Manual References
TM 9-2320-387-10
TM 9-2320-387-24-1
TB 9-2320-335-13&P, Appendix E
Equipment Condition
Rear propeller shaft removed
(TM 9-2320-387-24-1).
Maintenance Level
Unit
1.
Remove four nuts (3), lockwashers (2), two U-bolts (5), and front propeller shaft (1) from
output yoke (4). Discard lockwashers (2).
NOTE
Have drainage container ready to catch fluid.
2.
Remove nut (6), lockwasher seal (7), output yoke (4), and output seal (8) from transfer case (9).
Discard lockwasher seal (7).
1.
Using front seal installer and drive handle, install output seal (8) on transfer case (9).
2.
Install output yoke (4) on transfer case (9) with lockwasher seal (7) and nut (6). Tighten nut (6) to
110 lb-ft (149 N
•
m).
3.
Install front propeller shaft (1) on output yoke (4) with two U-bolts (5), four lockwashers (2), and
nuts (3). Tighten nuts (3) to 13–18 lb-ft (12–24 N
•
m).
Remove oil seal (10) from transfer case extension (11).
Using rear seal installer, install oil seal (10) on transfer case extension (11).
d. Rear Oil Seal Installation
c. Rear Oil Seal Removal
b. Front Oil Seal Installation
a. Front Oil Seal Removal
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