TB-9-2320-335-13-P

TRUCK, UTILITY: EXPANDED CAPACITY, IAP/ARMOR READY

TECHNICAL BULLETIN; OPERATOR AND FIELD MAINTENANCE AND REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) INSTRUCTIONS

MAY 2008

TB-9-2320-335-13-P - Page 188 of 680

TB 9-2320-335-13&P

7-8

7-4.1. SERVICE BRAKE CALIPER MAINTENANCE

(SERIAL NUMBERS 300000 AND ABOVE)

INITIAL SETUP:

Tools

General mechanic’s tool kit:

automotive (Appendix B, Item 1)

Maintenance and repair equipment:

automotive (Appendix B, Item 2)

Clamp (Appendix B, Item 153)

Materials/Parts

Sealing compound (Appendix C, Item 62)

Manual References

TB 9-2320-335-13&P, Appendix E

Equipment Condition

• Brake pads removed (para. 7-3.1).

• Brake protection guards removed (front only)

(para. 7-11.1).

• Horn removed (front only) (para. 4-26.1).

Maintenance Level

Unit

This task covers:

a. Removal

c. Installation

b. Cleaning and Inspection

CAUTION

Cover or plug all open brake lines and connections immediately

after disconnection to prevent contamination. Remove all covers or

plugs prior to connecting brake lines.

NOTE

• Replacement procedures for brake calipers are basically the

same. This procedure covers the right front brake caliper.

• Have drainage container ready to catch brake fluid.

• Front calipers will need to be removed through front

crossmember.

1.

Remove brake line (5) from fitting (4) on brake caliper (6).

2.

Remove two capscrews (1) and washers (2) from brake caliper (6) on anchor plate (3).

3.

Remove brake caliper (6) from rotor (7).

1.

Inspect caliper (6) for cracks, pitting, or damage. Replace caliper (6) if necessary.

2.

Inspect rotor (para. 7-12.1).

3.

Inspect inside of brake caliper for rust. Remove all rust.

b. Cleaning and Inspection

a. Removal