TB-9-2510-251-24

TECHNICAL BULLETIN

INSTALLATION, REMOVAL, AND PARTS INSTRUCTIONS FOR ADD ON ARMOR (AOA) AND ASSOCIATED COMPONENTS FOR HMMWV FAMILY OF VEHICLES (FOVs)

JULY 2005
TB-9-2510-251-24

  TB-9-2510-251-24 - Page 22 of 212

TB 9-2510-251-24
1-12
1-5.
LEFT SIDE ROCKER PANEL ARMOR INSTALLATION
(2 AND 4 DOOR)
TOOLS:
General mechanics tool kit:
MATERIAL/PARTS:
FIGURE
ITEM
PART NO.
NOMENCLATURE
QTY
1-6
1
REF
OEM CAPSCREWS
REF
2
4660870-002
GAP PLATE, A-PILLAR TO ROCKER
1
3
4397000-010
CAPSCREW, HEX HEAD, 0.250-20 X 1.25 IN.
2
4
4397005-010
WASHER, FLAT, 0.250 IN.
2
5
4397000-062
CAPSCREW, HEX HEAD, 0.375-16 X 1.25 IN.
9
6
4397005-014
WASHER, FLAT, 0.375 IN.
18
7
4397064-001
NUT, LOCKING, 0.250-20
2
8
4397064-005
NUT, LOCKING, 0.375-16
9
9
6430683-01M1
ROCKER, LOWER C-PILLAR ARMOR
1
a. Installation
1)
Position left rocker panel armor (9) to vehicle and c-clamp in place (see figure 1-6).
a.
Match drill 11 each 13/32-inch holes through vehicle.
Do not remove c-clamps.
b.
Apply sealing compound to capscrews (1), (3), and (5).
c.
Install left side rocker panel (9) with nine capscrews (5), washers (6), and locknuts (8).
d.
Install gap plate (2) with three capscrews (1), two capscrews (3), two washers (4), and two locknuts (7)
per figure 1-6. Torque two capscrews (3) to 10 lb ft (14 N
•
m).
e.
Torque capscrews (1) and (5) to 37 lb ft (50 N
•
m). Remove c-clamps.


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