TM-9-2320-260-20P
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; ORGANIZATIONAL MAINTENANCE REPAIR; PARTS AND SPECIAL TOOLS LIST
JUNE 1970
TM-9-2320-260-20P - Page 2 of 631
2
SECION
sECIon
SECioN
I. INTRODUCTION
Rgure
Truck, Cargo, Short± M813, RigH² Rear View ³ ´ µ ¶ ³ µ µ ¶ ³ ´ ³ ¶ µ ³ µ ¶ ³ ´ µ µ µ ³ ³ ´ ´ µ µ µ µ µ µ µ µ µ µ µ
1
T·¸ck, Cargo, SHor², M81¹, Lef² Fron² view µ µ µ ¶ µ µ µ ¶ µ µ µ µ µ ´ µ ´ µ ´ ´ ´ µ ´ µ µ µ µ µ ´ ´ µ µ ¶ µ µ ¶ º ¶
2
Truck, Cargo, Drops»de± W / W M81¼Al, Lef² ½ron² View µ µ ³ µ ³ µ µ µ ³ ³ µ ¶ µ ¶ ´ µ µ ´ ´ µ µ ´ µ ´ ³
¼
Truck, Cargo, Dropside, WO/W M81¼A¾, RigH² Rear View µ´
.
µ´
±
´µ
±±±
µ¶¶
±
´µ
±±
·±
.±±±
4
Truck, Cargo, Long¿ W / W M81À, Lef² ½ron² View ³ ³ ³ µ ³ ¶ ´ ¶ ³ ³ ´ µ ¶ ³ µ ¶ µ ³ ³ µ µ µ ´ µ µ ¶ µ µ ³ µ ´
5
T·uck, LoggÁng, Bo¾s²er, M815, Lef² ReÂr View µ ´ ´ µ µ µ ¶ µ µ ´ ¶ ³ µ µ ³ ³ µ µ ´ µ ¶ ¶ µ µ µ ³ ´ µ µ ³ µ µ µ ³
6
Truck, Medium, Wrecker, M816, Lef² Rear View ³ ³ ³ µ µ ¶ ³ ³ ³ µ µ ³ ³ ³ µ µ ¶ ´ µ µ µ ´ ³ µ µ ´ µ µ ´ µ µ ´ ´
7
Truck, Dump, W /W M817, Lef² Fron² View µ ¶ µ ³ µ ¶ µ ³ µ µ µ ´ ³ µ µ µ ¶ µ µ ¶ µ ´ ´ ´ ´ Ã µ µ ´ Ã ´ Ã µ ´ ´ ´
8
TÄuck, Dump, W /W M817, RigH² Rear Åiew µ ¶ ¶ µ µ ¶ ¶ µ ³ µ ³ ¶ ¶ ¶ µ µ ¶ µ Æ µ ´ ¶ µ ´ ´ µ ¶ ¶ µ µ ´ µ ¶ µ µ ¶ µ
9
Truck, Trac²or, WO Ç W M818, Lef² ReÈr View µ µ µ ³ µ ´ µ µ ´ ¶ ¶ ´ µ µ µ ¶ ³ µ µ ¶ µ µ µ µ ¶ ³ ³ ´ µ µ ³ ³ µ ³ ³
10
Truck, Trac²or, WO Ç W M818, RigH² FÉn² View ³¶³³µ³¶³³³µµ³³µµ´µ¶µ´´¶´µ´µµ´µ Ê µ µ 11
Tr¸ck, Trac²or, WrEker, M819, RËgH² Ìear View Í ´ ´ ´ ´ µ ´ µ ´ µ µ µ µ µ µ µ µ ¶ µ ´ ´ ´ ¶ ³ µ µ µ ¶ ³ µ ´ µ
12
Truck, Îxpansib¾e Van, M820, Lef² FrÏn² View µ µ ³ ¶ ¶ µ ´ µ µ µ ´ µ µ µ ´ µ µ µ ´ µ µ ¶ µ µ µ ´ ´ µ ´ µ ´ ´ ´ ´
1¼
Truck, Îxpansib¾e Van, M820Al, Ðf² ÑroÒ² View ´ ´ ´ ´ ´ ´ ¶ µ µ ´ µ ´ µ µ ¶ ¶ µ ´ ¶ ´ ¶ µ µ ¶ µ µ µ ´ µ µ µ
1À
Truck, Îxpansib¾e Van, Óydrau¾ic Tai¾gÔÕ²e, Ö820A2, RÁgH² Rear View µ ¶ ¶ µ µ µ ´ ¶ ´ µ µ ´
15
Truck, Bridge Transpor², M821, RÁgH² ×ear View ¶ µ ´ µ ¶ ´ µ µ ¶ µ ´ µ ³ ¶ ³ µ Ø µ ¶ µ µ ¶ Ø µ ³ ³ ´ µ ³ ³ ¶ ³
16
ÙIÚ PRÎSCRIBÎD LOAD ALLOWANCÎ
IIIÛ RÎPAIR PARTS LIST
01 ÎNGINÎ:
010¹
FLYWÓÎÎL ASSÎMBLY:
F¾ÜwHee¾ Housing-rain p¾ug µ ³ µ µ µ ¶ ¶ ´ µ ´ ³ ³ ´ ´ ´ µ ´ ´ ´ ´ ´ ´ ´ µ ´ µ ´ ´ µ ¶ ´ ´ µ µ ´ ´ µ ¶ ´ ³ µ µ ³ ¶ ´
17
0105
VALVÎS, CAMSÓAFTS, AND ÝÞIMINß SYSTÎM:
àákâr ãoäer oi¾ fi¾¾er capåxp¾æXeç äÁew µ ¶ µ ´ µ ¶ µ ´ µ è µ µ ´ µ ³ µ µ ´ ¶ µ µ ¶ ´ µ ¶ ³ µ µ ³ µ ³ ¶
18
0106
ÎNßINÎ LUBRICATION SYSéêÖ:
P
16
16
17
17
1ë
18
19
20
21
22
22
2¼
24
25
2ì
27
¼7
¹7
Îngine draf² ²ube ins²a¾¾a²ÁoÒåíp¾îeç äÁew ¶ µ µ µ ³ ³ µ µ ´ µ µ µ µ ¶ ¶ ¶ ´ µ µ ´ ³ µ ´ µ µ ¶ µ µ µ µ
19
¼7
Îngine oi¾ pressure pipÁng ins²ïð¾a²ionñxp¾îed
äÁew µ µ µ ¶ µ µ ´ µ ¶ µ ¶ µ µ ¶ µ µ µ µ µ ³ µ
20
¹8
Lubricaòng oi¾ fi¾²eróexp¾îeç 'ôew µ ¶ ¶ µ µ ¶ µ µ µ ¶ µ µ ´ µ µ ¶ ´ ´ ¶ µ ´ ´ µ ¶ ¶ ´ ´ ¶ ¶ ´ ³ ´ µ ´ ³ µ ³ ³
21
¹9
Oi¾ pan and re¾a²ed paÄõexp¾ö÷ed äÁew µ µ à µ µ µ µ ´ ¶ µ µ ´ ´ ´ ´ ´ µ ¶ ´ µ µ ´ µ µ µ µ ´ µ ³ µ µ ¶ µ
22
40
Oi¾
dips²ick ´ ³ ´ ´ ´ ¶ µ µ µ µ ´ ´ Ã ¶ ³ ´ µ ´ ´ ´ µ ¶ ´ µ µ µ ¶ µ µ ¶ µ µ µ ³ ¶ ³ µ µ µ ´ µ µ µ µ ¶ ¶ µ ´ µ ¶ µ µ ´ ´ ¶ ´ µ ´ µ ³
2¹
À1
Crankcase brea²Her assemb¾y anø re¾a²ed paÄùxp¾îed äiew ´ ´ µ µ ³ ú ¶ ´ ¶ ¶ µ ´ ´
2À
û2
02 CLUTCÓü
0202
CLUTCÓ RÎLÎASÎ ýCÓANþSÖÿ
C¾u²cH re¾ease mecHanism and ¾Ānkagāxp¾îed äiew à ´ ´ µ µ ´ µ à ´ µ ´ ´ ´ µ µ µ ´ ´ µ ´ µ
25
4
0¼ FUÎL SYSTÎM
0¹0À
AIR CLÎANÎR:
Air c¾eaner assemb¾y and re¾ï²eĂ¾ paÄăexp¾îeç äÁew µ µ ³ ³ µ µ µ µ ¶ ¶ µ ¶ ³ ³ µ µ µ ¶ µ ¶
26
76
Air
c¾eaner
indica²or and re¾a²eĄą paÄăexp¾oded
äiew
´ µ µ ´ ¶ ´ ³ µ ´ µ ¶ ³ µ ´ µ ¶ ´ µ ¶ µ
27
77
0¹06
FUÎL TANKS, LINÎS AND FĆćĈINßS:
Îngine fue¾ byĉpass and draÁn ²ĊbÁngċxp¾îed äÁew µ ¶ ³ ´ µ ¶ ¶ ³ µ ´ ´ µ ´ µ ¶ ´ ¶ ¶ ³ µ µ ³
28
78
Fue¾ tank assemb¾y, 78 ga¾Ú (ÓČčaĎďr fue¾ supp¾y ²ube)ċxp¾îed äÁew ´ ´ ³ ´ ´ ´
29
79
Fue¾ tank assemb¾y, 55 gaĐċx[¾îeç äÁew ´´
±
µ´
±±
µè´
±
µ
±
¶
±
¶
±
´¶¶¶
±
µ
±
µ¶
±
¶
±±
¶
²
¹0
80
Fue¾ tank asđmb¾y, 78 ga¾Ēċxē¾îeç äiew ´ ¶ ¶ µ µ ´ ³ ¶ ´ ´ µ ¶ ¶ ´ µ ´ ¶ ´ ¶ ´ ¶ µ µ µ ´ ³ µ ¶ ¶ ´ ³
¹1
81
Fue¾ tĔnk Hangers and s²raps, sing¾e ĕÒkĖ
78 ga¾ ėpaci²yóexp¾îeç äÁew ¶ µ µ è ¶ ´ µ µ µ à µ µ ´ ´ Í µ µ à µ ´ ´ à ´ ´ ´ ´ ´ µ ´ ´ ´ µ ´ µ ´ µ µ ´ ´ µ ³ µ µ
¼2
82
Fue¾ ĕnk Hangers and sĎĘaps,
5
5 ga¾Û
cïpacÁęċxp¾îed äiew ´ µ ³ µ µ ´ µ ´ ´ µ µ ¶ ³
¹¹
8¼
½ue¾ tank hangers, a²²ïcHing HaĚědwareĖ
BZ
aÒd CAċxp¾îĜ äiew ´ ´ ³ µ ³ µ µ µ ³
¼À
84
Fue¾ ²ank Hanĝers, BÓ and BĞğĠxp¾<ed äÁew µµµµ´µµ¶´´µ´´Ã´´µ´µÃµµ ġ µ µĢģ µ µ
¹5
85
Fue¾ tĔnk se¾ec²or äa¾äe assemĤ¾yċxp¾îed
äÁew µ µ µ ³ ³ ¶ ³ ³ µ µ ¶ ´ ¶ µ ´ µ ³ µ µ µ µ ¶ ´ µ µ
¼6
86
Fue¾ ¾ines and fi²²ings, BZ and CA µ ¶ µ µ µ ¶ µ ¶ µ µ ´ µ ¶ µ µ ¶ µ ¶ ¶ µ µ ¶ ´ µ µ ³ µ ´ µ µ µ ´ ´ ³ µ ³ ´ ´ NÇ I
Fue¾ ¾ines and fi²²ings, BA,BB,Bĥ,BD,BÎ,BF,Bß,BP,
BP,BQ,BR,BT,BU,BV,BW,BĦ,BY
µµ´¶µµµ´´µ¶´¶µµµµ³´µ¶µ¶µ¶¶¶µµµ´µ³³µµ
N/I
Fue¾ ¾ines and fi²²ings, BÓ and ħI ³ ³ ¶ ³ µ ³ ³ µ µ µ ³ µ ³ ³ µ ´ ³ ¶ µ µ ¶ ´ ´ µ µ ³ µ µ ´ µ ´ µ µ µ µ µ µ µ Ĩ NÇ I
Fue¾ ¾ines and f˲²ingsĩ BK,BL,BĪ,BN ,BO µ µ µ ³ µ µ ³ µ µ µ ¶ µ ´ ¶ ¶ µ ´ µ ¶ ´ ¶ ¶ µ ´ ´ µ µ µ µ µ ¶ µ ³ NÇ I
0¹09
FUÎL FILTÎR:
Fue¾ fi¾Ďďr and wa²er sepera²orīĬĭxp¾îed äiew ³ µ µ ¶ ³ ¶ µ ³ µ ´ µ ³ ¶ ³ µ µ µ ¶ ³ ¶ ¶ µ ¶ ³ ³ ¶ ¶ ³
¹7
87
0¹Įį
ÎNGINÎ STARTING AIDS:
ß¾ow p¾İg and Ánjec²ion nız¾IJ
exp¾îĜ ijĴ
w
±
µ¶
±
´µ
±
µ´
±±
¶
±±±
µ´µ´
±±
´µ¶
±± _³
¼8
88
Co¾d s²ar² priming hand pump and pipingċxp¾îed ĵôew µ ¶ µ ¶ µ ¶ Ķ ¶ µ ´ ¶ µ ¶ µ µ ¶ µ
¼9
89
ào²ary co¾d star² swi²cH assemķy and ¾ead assemb¾yċxp¾îed äÁew ´ µ ´ ´ µ ´ µ
À0
90
Indicato± lamp assEmbly, CoLd STA²t-x³lOEd
äĸĹĺ
Ļ ļ ³ Ķ µ µ Ķ Ķ ³ µ ³ Ľ µ ³ µ ³ Ø ³ µ µ µ µ µ µ
À1
91
Resis²or assemb¾y, co¾d star² aľĿ ¾eadċxp¾îed äiew µ µ ´ µ ¶ µ ¶ µ µ µ ³ ¶ ³ ¶ ¶ ³ ´ µ ³ µ µ
À2
9ŀ
àe¾ay assemb¾y, 2À äo¾², co¾d s²Èr²
and ground ¾eadŁłxp¾Ńed ĵĸe ń µ¶´´¶µ´´¶µ¶´´µ¶³´´µ´³´´´µ¶¶´´´´µ´´´´¶¶µ¶¶´
À¹
92
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